• Title/Summary/Keyword: friction devices

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A Characteristic Study of Efficiency in Radial Piston Pump (레이디얼 피스톤 펌프의 효율 특성 연구)

  • 장윤석;천세민;임윤철
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.259-265
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    • 2000
  • Pump which is the fundamental device in the hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDA, volumetric, mechanical and overall efficiencies are observed by varying several design parameters and operation conditions. Design values or their trends are presented to improve these effciencies.

Analysis of the Dimensionless Torque in Cone Drum False Twisting Mechanism

  • Lee, Choon-Gil;Kang, Tae-Jin
    • Fibers and Polymers
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    • v.4 no.4
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    • pp.161-168
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    • 2003
  • An investigation of the dimensionless torque in the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by the passing yarn without a special driving device. This research is composed of the theoretical analysis of the false twisting mechanism and the experimental analysis at room temperature. The equations have been derived which shows interrelationship of the conical angle of cone drum, the wrapping angle, the drag angle, and the yam helix angle. Theoretical values of dimensionless torque were calculated and were compared with the experimental results. It is shown that, as the conical angle and the projected wrapping angle increased, the dimensionless torque also increased. But the conical angle was reached to ${30.75}^{\circ}C$, the dimensionless torque decreased.

Numerical Study on Chaotic Dynamics of Repeated Impacts with Friction - Vibratory Bowl Feeders (마찰력이 개재된 반복충돌 혼돈 동역학의 수치해석적 연구 -진동보울피더)

  • Han, In-Hwan;Lee, Yun-Jae;Yoon, Koo-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.143-152
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    • 1996
  • The vibratory bowl feeder is the most versatile of all hopper feeding devices for small engineering parts, and the typical nonlinear dynamic system experiencing repeated impacts with friction. We model and analyze the dynamic behavior of a single part on the vibrating track of the bowl feeder. While the previous studies are restricted to the sliding regime, we focus our analysis on the hopping regime where the high conveying rate is available. We present the numerical analysis results for conveying rate and frictional impact process both in periodic and chaotic regimes. We examined the dynamic effects from the variation of several physical parameters, and presented the important features for the design of the vibratory bowl feeder. This research holds much potential for leverage over design problems of wide range of mechanisms and tools with repeated collisions.

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Influence of Rolling Friction in Linear Ball Guideways on Positioning Accuracy

  • Tanaka, Toshiharu;Ikeda, Kyohei;Otsuka, Jiro;Masuda, Ikuro;Oiwa, Takaaki
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.85-89
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    • 2007
  • Linear ball guideways have been used recently in precision or ultra-precision positioning devices. However, when the inner balls begin to roll or the moving direction reverses, these guideways are subject to rolling friction or nonlinear spring behavior. An ultra-precision device with a linear motor, referred to as a 'tunnel actuator' (TA), has been constructed to measure these phenomena. The application of a TA is beneficial for two reasons: it mostly cancels the attractive magnetic force between the stator and mover (armature), and its magnetic flux leakage is very low. The influence of the nonlinear spring behavior in ball guideways was investigated in this study using the pure driving force from a TA. The equilibrium between the driving force from the TA and the nonlinear spring force provided great accuracy for a positioning stage using a linear ball guideway.

Study on Frictional Characteristics of Sub-micro Structured Silicon Surfaces (서브 마이크로 구조를 가진 실리콘 표면의 마찰 특성 연구)

  • Han, Ji-Hee;Han, Gue-Bum;Jang, Dong-Yong;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.33 no.3
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    • pp.92-97
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    • 2017
  • The understanding of the friction characteristics of micro-textured surface is of great importance to enhance the tribological properties of nano- and micro-devices. We fabricate rectangular patterns with submicron-scale structures on a Si wafer surface with various pitches and heights by using a focused ion beam (FIB). In addition, we fabricate tilted rectangular patterns to identify the influence of the tilt angle ($45^{\circ}$ and $135^{\circ}$) on friction behaviour. We perform the friction test using lateral force microscopy (LFM) employing a colloidal probe. We fabricate the colloidal probe by attaching a $10{\pm}1-{\mu}m$-diameter borosilicate glass sphere to a tipless silicon cantilever by using a ultraviolet cure adhesive. The applied normal loads range between 200 nN and 1100 nN and the sliding speed was set to $12{\mu}m/s$. The test results show that the friction behavior varied depending on the pitch, height, and tilt angle of the microstructure. The friction forces were relatively lower for narrower and deeper pitches. The comparison of friction force between the sub-micro-structured surfaces and the original Si surface indicate an improvement of the friction property at a low load range. The current study provides a better understanding of the influence of pitch, height, and tilt angle of the microstructure on their tribological properties, enabling the design of sub-micro- and micro-structured Si surfaces to improve their mechanical durability.

Effect of Micro-grooves Manufactured via Ultrasonic Nanocrystalline Surface Modification on Sliding Friction (초음파나노표면개질기술로 제작된 마이크로 그루브가 미끄럼 마찰 특성에 주는 영향)

  • Ro, Junsuek;Amanov, Auezhan
    • Tribology and Lubricants
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    • v.37 no.1
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    • pp.25-30
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    • 2021
  • The surface texture produced via surface texturing is an important approach for controlling the tribological behavior of friction behavior of mechanical devices. The purpose of this study is to investigate the effect of grooves generated via ultrasonic nanocrystal surface modification (UNSM) technology on the tribological performance of AISI 4150 steel against stainless steel 316L. In the study, tribological tests are performed under two different regimes, namely mixed and hydrodynamic lubrication, by varying the applied normal load and reciprocating speed during the tests. According to the test results, the friction coefficient decreases as static load (10 N, 30 N, and 50 N) of UNSM technology increases in the mixed lubrication regime. Conversely, the friction coefficient increases as the static load (10 N, 30 N, and 50 N) of UNSM technology increases in the hydrodynamic lubrication regime. Hence, the results indicate that micro-grooves generate hydrodynamic pressure in the outlet, which increases the oil film thickness between the two mating surfaces. This potentially leads to a reduction in friction in the mixed lubrication regime due to the prevention of contact of asperities and debris. However, the results indicate an adverse effect in the hydrodynamic lubrication regime. In this regard, additional experiments should be performed to investigate the effect of grooves generated by UNSM technology at varying conditions on the friction behavior of AISI 4150 steel, which in turn can be controlled by the generated pressure and oil film thickness at the contact interface.

Implementation of Small Automatic Lubrication Device for Automated Processes in Smart Factory (스마트 공장에서 자동화 공정을 위한 소형 자동 윤활 장치 구현)

  • Lee, Yoo-Ri;Kim, Hyeong-Jun;Kim, Man-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.765-771
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    • 2020
  • Automatic lubrication devices are applied in various fields, such as huge machinery, construction machinery or commercial vehicles, to lower maintenance costs and protect the devices. In addition, the automatic lubrication device reduces frequent component failures cause by friction and allows the machine to replace the lubricating oil replenishment work carried out by the manager. However, the automatic lubricating device used in large machinery or commercial vehicles is relatively large, containing a large amount of lubricant in the space to be lubricated. On the other hand, a smart factory, such as a home appliance or cosmetics factory, lacks space to install large automatic lubrication devices, and it is difficult to distribute electricity. Therefore, there is a need for an automatic lubrication device that can be used in various environments that require lubrication. In this paper, a small automatic lubrication device is proposed for smart factories that have changed parts of existing factories, such as electronics factories, to minimize friction arising from mechanical parts, etc. In particular, the structure of lubricating pumps and component parts that are the core of automatic lubrication devices was described so that they could be utilized in various fields. Finally, a test bed environment is established for the proposed automatic lubrication device to evaluate its performance and verify its applicability.

Multi-criteria performance-based optimization of friction energy dissipation devices in RC frames

  • Nabid, Neda;Hajirasouliha, Iman;Petkovski, Mihail
    • Earthquakes and Structures
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    • v.18 no.2
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    • pp.185-199
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    • 2020
  • A computationally-efficient method for multi-criteria optimisation is developed for performance-based seismic design of friction energy dissipation dampers in RC structures. The proposed method is based on the concept of Uniform Distribution of Deformation (UDD), where the slip-load distribution along the height of the structure is gradually modified to satisfy multiple performance targets while minimising the additional loads imposed on existing structural elements and foundation. The efficiency of the method is demonstrated through optimisation of 3, 5, 10, 15 and 20-storey RC frames with friction wall dampers subjected to design representative earthquakes using single and multi-criteria optimisation scenarios. The optimum design solutions are obtained in only a few steps, while they are shown to be independent of the selected initial slip loads and convergence factor. Optimum frames satisfy all predefined design targets and exhibit up to 48% lower imposed loads compared to designs using a previously proposed slip-load distribution. It is also shown that dampers designed with optimum slip load patterns based on a set of spectrum-compatible synthetic earthquakes, on average, provide acceptable design solutions under multiple natural seismic excitations representing the design spectrum.

Friction welding of multi-shape ABS based components with Nano Zno and Nano Sio2 as welding reinforcement

  • Afzali, Mohammad;Rostamiyan, Yasser
    • Coupled systems mechanics
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    • v.11 no.3
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    • pp.267-284
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    • 2022
  • Due to the high usage of ABS in industries, such as aerospace, auto, recreational devices, boat, submarines, etc., the purpose of this project was to find a way to weld this material, which gives advantages, such as affordable, high speed, and good connection quality. In this experimental project, the friction welding method was applied with parameters such as numerical control (NC) machine with two different speeds and three cross-sections, including a flat surface, cone, and step. After the end of the welding process, samples were then applied for both tensile and bending tests of materials, and the results showed that, with increasing the machining velocity Considering of samples, the friction of the surface increased and then caused to increase in the surface temperature. Considering mentioned contents, the melting temperature of composite materials increased. This can give a chance to have a better combination of Nanomaterial to base melted materials. Thus, the result showed that, with increasing the weight percentage (wt %) of Nanomaterials contents, and machining velocity, the mechanical behavior of welded area for all three types of samples were just increased. This enhancement is due to the better melting process on the welded area of different Nano contents; also, the results showed that the shape of the welding area could play a significant role, and by changing the shape, the results also changed drastically.A better shape for the welding process was dedicated to the step surface.

Performance-based seismic design of a spring-friction damper retrofit system installed in a steel frame

  • Masoum M. Gharagoz;Seungho Chun;Mohamed Noureldin;Jinkoo Kim
    • Steel and Composite Structures
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    • v.51 no.2
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    • pp.173-183
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    • 2024
  • This study investigates a new seismic retrofit system that utilizes rotational friction dampers and axial springs. The retrofit system involves a steel frame with rotational friction dampers (RFD) at beam-column joints and linear springs at the corners, providing energy dissipation and self-centering capabilities to existing structures. The axial spring acts as a self-centering mechanism that eliminates residual deformations, while the friction damper mitigates seismic damage. To evaluate the seismic performance of the proposed retrofit system, a series of cyclic loading tests were carried out on a steel beam-column subassembly equipped with the proposed devices. An analytical model was then developed to validate the experimental results. A performance point ratio (PPR) was presented to optimize the design parameters of the retrofit system, and a performance-based seismic design strategy was developed based on the PPR. The retrofit system's effectiveness and the presented performance-based design approach were evaluated through case study models, and the analysis results demonstrated that the developed retrofit system and the performance-based design procedure were effective in retrofitting structures for multi-level design objectives.