• 제목/요약/키워드: friction bolt

검색결과 55건 처리시간 0.031초

소성역 체결 볼트의 기계적 거동 유한요소해석 (Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region)

  • 조성산;신천세
    • 한국자동차공학회논문집
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    • 제18권3호
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

컴프레서 체결용 볼트의 적정 토크 설정에 관한 연구 (A Study on Setting of Torque for Compressor Jointing Bolt)

  • 공유식;김태완
    • Tribology and Lubricants
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    • 제29권5호
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    • pp.286-290
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    • 2013
  • When a threaded fastener is tightened, the torque-tension relationship is highly sensitive to two friction components: thread friction and head friction. In this study, we carried out friction experiments and analyses to determine the optimum clamping torque setting for bolt joints. First, we measured the coefficients of thread friction and head friction under the same running conditions of the bolt clamping process for lubricated and non-lubricated bolts. We also measured axial tension through bolt clamping tests using lubricated and non-lubricated bolts attached to a strain gauge. Finally, we compared the experiment and theoretical results.

Static behavior of high strength friction-grip bolt shear connectors in composite beams

  • Xing, Ying;Liu, Yanbin;Shi, Caijun;Wang, Zhipeng;Guo, Qi;Jiao, Jinfeng
    • Steel and Composite Structures
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    • 제42권3호
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    • pp.407-426
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    • 2022
  • Superior to traditional welded studs, high strength friction-grip bolted shear connectors facilitate the assembling and demounting of the composite members, which maximizes the potential for efficiency in the construction and retrofitting of new and old structures respectively. Hence, it is necessary to investigate the structural properties of high strength friction-grip bolts used in steel concrete composite beams. By means of push-out tests, an experimental study was conducted on post-installed high strength friction-grip bolts, considering the effects of different bolt size, concrete strength, bolt tensile strength and bolt pretension. The test results showed that bolt shear fracture was the dominant failure mode of all specimens. Based on the load-slip curves, uplifting curves and bolt tensile force curves between the precast concrete slab and steel beam obtained by push-out tests, the anti-slip performance of steel-concrete interface and shear behavior of bolt shank were studied, including the quantitative analysis of anti-slip load, and anti-slip stiffness, frictional coefficient, shear stiffness of bolt shank and ultimate shear capacity. Meanwhile, the interfacial anti-slip stiffness and shear stiffness of bolt shank were defined reasonably. In addition, a total of 56 push-out finite element models verified by the experimental results were also developed, and used to conduct parametric analyses for investigating the shear behavior of high-strength bolted shear connectors in steel-concrete composite beams. Finally, on ground of the test results and finite element simulation analysis, a new design formula for predicting shear capacity was proposed by nonlinear fitting, considering the bolt diameter, concrete strength and bolt tensile strength. Comparison of the calculated value from proposed formula and test results given in the relevant references indicated that the proposed formulas can give a reasonable prediction.

볼트 체결시 진동에 의한 마찰계수 변화에 관한 실험 (An Experimental Study of Friction Coefficient Variation Due to Vibration for Bolted Joint)

  • 송창규;이상돈;조용주
    • Tribology and Lubricants
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    • 제23권2호
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    • pp.61-65
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    • 2007
  • It is very important to connect machinery and maintain it. This is usually done by bolt joint. There are two ways in connecting the bolt joint : the angle method and the torque method. The torque method is a method that let the clamping force maintain. The underhead of the bolt's head and the thread friction are the main influences. This study focuses on how the clamping farce and friction coefficient change under the condition in vibrating the underhead of the bolt's head part. As a result, under vibration condition, we found out that the clamping farce increases, while the friction coefficient decreases.

과대 볼트구멍에 따른 고장력볼트 마찰이음의 사용성에 관한 연구 (A Study on the Serviceability of High-Tension Bolt Friction Joints according to Oversize Bolt Holes)

  • 박정웅;양승현;조강균
    • 한국산학기술학회논문지
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    • 제10권8호
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    • pp.2055-2061
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    • 2009
  • 고장력볼트 마찰이음에서 모재 및 덮개판을 과대공 제작하였을 경우 연결부의 내하력에 다소의 변화가 발생 될 수 있다. 본 논문에서는 고장력볼트 마찰이음에서 표준공과 과대공에 따라 미끄럼하중과 미끄럼계수의 변화를 파악하기 위하여 정적인장시험을 실시하였다. 정적인장시험결과 모재 및 덮개판의 과대공 제작에 따라 미끄럼계수의 변화가 다소 발생하였으나 이를 정형화시키기에는 다소 무리가 따랐으며, 미끄럼강도는 표준공 제작시의 값과 과대공제작시의 값이 최대 26%의 차이를 나타내었다. 그러나 이는 설계미끄럼강도를 초과하기 때문에 사용하중하에서 연결부의 사용성에 미치는 영향이 미약하므로 강부재 제작시 부득이하게 발생할 수 있는 과대공에 따른 규정을 보다 유연하게 적용시킨다면 구조물의 설계 및 시공시 효율성과 경제성 증대의 효과가 기대된다고 판단되었다.

자동차 헤드램프내 체결부품사이의 마찰계수 실험장치 개발 (Development of a Measuring Device for Coefficient of Friction between Connection Parts in Vehicle Head Lamps)

  • 백홍;문지승;박상신;박종명
    • Tribology and Lubricants
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    • 제35권1호
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    • pp.59-64
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    • 2019
  • When slipping occurs between two materials, the coefficients of friction must be considered because these values determine the overall efficiency of the machine or slip characteristics. Therefore, it is important to find the coefficient of friction between two materials. This paper focuses on obtaining the coefficient of friction between an aiming bolt and a retainer located in the headlamps of a vehicle. This bolt supports the headlamp, and if the bolt is loosened by external vibration, the angle of the light will change and block the vision of pedestrians or other drivers. In order to study these situations, the coefficient of friction between aiming bolts and retainers needs to be measured. In addition, the coefficient of friction of materials used in the headlamp should be obtained. To determine these two factors, a new device is designed for two cases: surface-surface contact and surface-line contact. To increase reliability of the results, the device is designed using an air-bearing stage which uses compressed air as lubricant to eliminate the friction of the stage itself. Experiments were carried out by applying various vertical forces, and the results show that the coefficient of friction can be measured consistently. The procedure for designing the device and the results are discussed.

Push-out tests on demountable high-strength friction-grip bolt shear connectors in steel-precast UHPC composite beams for accelerated bridge construction

  • Haibo, Jiang;Haozhen, Fang;Jinpeng, Wu;Zhuangcheng, Fang;Shu, Fang;Gongfa, Chen
    • Steel and Composite Structures
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    • 제45권6호
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    • pp.797-818
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    • 2022
  • Steel-precast ultra-high-performance concrete (UHPC) composite beams with demountable high-strength friction-grip bolt (HSFGB) shear connectors can be used for accelerated bridge construction (ABC) and achieve excellent structural performance, which is expected to be dismantled and recycled at the end of the service life. However, no investigation focuses on the demountability and reusability of such composite beams, as well as the installation difficulties during construction. To address this issue, this study conducted twelve push-out tests to investigate the effects of assembly condition, bolt grade, bolt-hole clearance, infilling grout and pretension on the crack pattern, failure mode, load-slip/uplift relationship, and the structural performance in terms of ultimate shear strength, friction resistance, shear stiffness and slip capacity. The experimental results demonstrated that the presented composite beams exhibited favorable demountability and reusability, in which no significant reduction in strength (less than 3%) and stiffness (less than 5%), but a slight improvement in ductility was observed for the reassembled specimens. Employing oversized preformed holes could ease the fabrication and installation process, yet led to a considerable degradation in both strength and stiffness. With filling the oversized holes with grout, an effective enhancement of the strength and stiffness can be achieved, while causing a difficulty in the demounting of shear connectors. On the basis of the experimental results, more accurate formulations, which considered the effect of bolt-hole clearance, were proposed to predict the shear strength as well as the load-slip relationship of HSFGBs in steel-precast UHPC composite beams.

볼트의 변형을 고려한 강재 조립 합성보의 휨거동 (Flexural Behavior of Steel Composite Beam with Built-up Cross-section Considering Bolt Deformation)

  • 김성보;김훈겸;정경환;한만엽;김문영
    • 한국전산구조공학회논문집
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    • 제21권1호
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    • pp.43-50
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    • 2008
  • 본 연구에서는 볼트의 변형을 고려한 강재 조립 합성보의 휨거동에 대한 해석기법 및 결과가 제시되었다. 볼트의 변형, 합성효과 및 접촉면의 마찰이 합성보의 휨거동에 끼치는 영향을 파악하였다. 볼트의 변형이 합성보의 휨거동에 끼치는 영향을 고려하기 위하여, 구조해석 프로그램인 ABAQUS의 Nonlinear Spring요소를 사용하였으며 볼트의 변형을 고려하지 않은 결과와 비교하였다. 유한요소 모델에 의해서 처짐, 휨응력, 전단응력이 계산되었으며 이런 결과는 완전 비합성보, 부분 합성보 및 완전 합성보의 해석 값과 비교되었다. 해석결과 합성보의 거동은 강재의 마찰보다 볼트의 갯수로 표현되는 합성률에 크게 영향을 받았다. 특히 합성률이 50%이상이 되면 볼트의 변형을 고려한 합성보의 휨거동은 완전합성보와 유사하게 나타났다.

회전 마찰형 제진장치의 이력특성에 대한 실험적 연구 (Experimental Study the on Hysteretic Characteristics of Rotational Friction Energy Dissipative Devices)

  • 박진영;한상환;문기훈;이강석;김형준
    • 한국지진공학회논문집
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    • 제17권5호
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    • pp.227-235
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    • 2013
  • Friction energy dissipative devices have been increasingly implemented as structural seismic damage protecting systems due to their excellent seismic energy dissipating capacity and high stiffness. This study develops rotational friction energy dissipative devices and verifies experimentally their cyclic response. Based on the understanding of the differences between the traditional linear-motion friction behavior and the rotational friction behavior, the configuration of the frictional surface was determined by investigating the characteristics of the micro-friction behavior. The friction surface suggested in this paper consists of brake-lining pads and stainless steel sheets and is normally stressed by high-strength bolts. Based upon these frictional characteristics of the selected interface, the rotational friction energy dissipative devices were developed. Bolt torque-bearing force tests, rotational friction tests of the suggested friction interfaces were carried out to identify their frictional behavior. Test results show that the bearing force is almost linearly proportional to the applied bolt torque and presents stable cyclic response regardless of the experimental parameters selected this testing program. Finally, cyclic tests of the rotational friction energy dissipative devices were performed to find out their structural characteristics and to confirm their stable cyclic response. The developed friction energy dissipative devices present very stable cyclic response and meet the requirements for displacement-dependent energy dissipative devices prescribed in ASCE/SEI 7-10.

내후성강재 고장력볼트 이음부 미끄럼계수 평가 실험 (II) (Experiments on Slip Coefficients of High-Strength Bolt Connection with Weathering Steel (II))

  • 박용명;성택룡
    • 한국강구조학회 논문집
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    • 제12권2호통권45호
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    • pp.177-185
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    • 2000
  • 본 논문에서는 대기 중에 폭로한 내후성강재의 고장력볼트 마찰이음부 미끄럼계수 평가를 위한 실험연구를 수행하였다. 표면 상태는 흑피 부착된 시험체와 숏브라스트로 흑피를 제거한 시험체를 각각 3개월 및 6개월 폭로한 후 수동솔질, 전동솔질 및 청소하지 않은 표면 등을 고려하였다. 또한, 6개월 폭로 시험편의 각 표면 상태에 대하여 600 시간 동안 볼트축력 감소율을 측정하였다. 실험으로부터 모든 시험체에서 폭로 기간에 따라 미끄럼 계수는 증가하였으며 흑피부착 표면을 전동솔질로 청소한 경우를 제외하곤 모두 0.6 이상의 값을 보였다. 볼트 축력 감소율 역시 초기 비폭로 시험체에 비해 폭로한 시험 체에서 증가하였으며 최대 감소율은 약 10%에 이르렀다.

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