• 한국정밀공학회지
• /
• 제31권3호
• /
• pp.199-205
• /
• 2014

We propose a new variant of lateral shearing interferometer with a tunable laser source that enables 3D surface profile measurements of freeform optics with high speed, high vertical resolution, large departure, and large field-of-view. We have verified the proposed technique by comparing our measurement result with that of an existing technique and measuring a representative sample of freeform optics. Moreover, we propose a new algorithm that is able to compensate the rotational inaccuracy.

• 한국건축시공학회:학술대회논문집
• /
• 한국건축시공학회 2021년도 가을 학술논문 발표대회
• /
• pp.188-189
• /
• 2021

The technology of manufacturing freeform molds with S-LOM based 3D printer has advantages in the production period and the curvature range. However, there is no any support tool about productivity analysis of S-LOM technology because S-LOM technology is early-stage technology. There can be problems about increase of construction time and cost without any decision support tool like productivity analysis models etc. Therefore, in this study, the productivity analysis simulation model for freeform formwork based on S-LOM technology was developed using ARENA software. The process and logic of manufacturing freeform molds can be easily visualized in this model. Futhermore, the resource like labor, equipment and material can be easily optimized with this model. As a result, it can contribute to preventing the increase of construction time and cost in formwork with further productivity analysis.

• 한국건축시공학회지
• /
• 제13권5호
• /
• pp.434-440
• /
• 2013

최근 건축은 정형의 건축물의 외관과 설계 범위를 벗어난 비정형의 설계, 시각화, 3차원 모델 구현이 이루어지고 있다. 일반 정형건축물과는 달리 비정형건축물의 지붕과 외벽은 디자인 중심의 외벽시스템과 배수, 방수의 성능을 지닌 지붕마감시스템으로 설계되고 시공되었다. 그러나 비정형 건축물은 외벽과 지붕의 구분이 없어지고 외피로의 개념으로 통합된다. 또한 건축설계의 디자인 트렌드가 정형에서 비정형의 자유로운 형태로 급변하고 있어 각종 현상설계 및 턴키 등 설계경기의 당선을 위하여 비정형의 건축물이 자주 등장하고 있다. 기존 비정형 건축구조물의 곡면외피를 시공하기 위해서는 스틸 각파이프나 C형강으로 비정형 형태를 만들고 거기에 외장을 시공한다. 그러나 이는 공사 기간 지연과 높은 공사비용이 소요되는 문제점이 있다. 제작, 설치, 검측 후 비정형 패널의 부착 오류, 줄눈의 불일치, 곡면의 직선 시공 등의 오류가 매우 빈번히 발생하고 있다. 이에 본 연구는 3차원 좌표제어 기술의 하나인 CNC Twisted Tube 공법을 적용한 구조체의 시공과정을 면밀히 검토하여 3차원 좌표제어 기술로 비정형 건축물의 구현 방안을 제시한다.

• 대한기계학회논문집A
• /
• 제24권4호
• /
• pp.937-945
• /
• 2000

The assessment of machined surface is difficult because the freeform surface must be evaluated by surface fairness as well as dimensional accuracy. In this study, the machined freeform surface is modeled by interpolating the data measured on the machine tool into the mathematical continuous surface, and then the surface model is improved with the parameterization to minimize surface fairness. The accuracy reliability of the measured data is confirmed through compensation of volumetric errors of the machine tool and of probing errors. Non-uniform B-spline surface interpolation method is adopted to guarantee the continuity of surface model. Surface fairness is evaluated with the consideration of normal curvature on the interpolated surface. The validity and usefulness of the proposed method is examined through computer simulation and experiment on the machine tool.

• 한국정밀공학회지
• /
• 제15권12호
• /
• pp.81-88
• /
• 1998

Measurement and inspection of freeform surfaces are required in reverse design processes. In the case of surface measurement using a touch probe, probe radius compensation affects measuring accuracy. But current industrial practice depends upon an operator's experience to compensate for probe radius. In this paper, an on-the-machine measuring and inspection system for freeform surfaces is studied. Probe radius compensation methodology is investigated by modeling of B-spline surfaces based on digitized data. The accuracy and reliability of the developed system is verified through various kinds of numerical simulations and on-the-machine experiments.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2004년도 추계학술대회 논문집
• /
• pp.1414-1417
• /
• 2004

A thick-layered RP process, transfer-type variable lamination manufacturing using expandable polystyrene foam (VLMST) has been developed to have the advantageous characteristics such as high building speed, low cost for introduction and maintenance of VLM-ST apparatus, and little staircase surface irregularities of parts. However, VLM-ST has difficulty fabricating an axisymmetric shape and a large-sized freeform shape because of the limited sloping angles and small build size. The objective of this paper is to develop a multi-functional hotwire cutting system using EPS-foam (MHC). MHC employs a four-axis synchronized hotwire cutter with the structure of two XY movable heads and a turntable. In order to examine the applicability of the developed MHC apparatus, an axisymmetric shape, a polyhedral shape and a large-sized freeform shape were fabricated on the apparatus.

• 한국산학기술학회:학술대회논문집
• /
• 한국산학기술학회 2002년도 추계학술발표논문집
• /
• pp.246-248
• /
• 2002

This paper presents computer simulations of the stacking and transfer system for the fast freeform fabrication system. The stacking and transfer system is essential for the fast freeform fabrication system and its stable motion is very important fer the consistent stacking of the cut slices. The stacking and transfer system cane be modeled as a pneumatic system. The system consists of air compressor, the control valve, and the cylinder. The governing parameters have been changed and the simulation results are shown to predict the time response of the system. The results shows some parameters should be correctly tuned to obtain stable system response.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2007년도 춘계학술대회A
• /
• pp.1400-1403
• /
• 2007

The 3DP(three dimensional printing) technology is one of the SFF(solid freeform fabrication) technologies which has recently come into a spotlight due to its suitability to various field. A manufacturing process of product is using many pattern formation technology. The 3DP technology uses multi nozzle that can fabricate three dimensional object of high speed and accuracy. In this paper, we introduce a development of the office type solid freeform fabrication system. This system is used UV resin and multi-piezo head.

• 한국CDE학회논문집
• /
• 제4권3호
• /
• pp.180-189
• /
• 1999

Solid freeform fabrication technology, widely known as rapid prototyping an rapid tooling, can create physical part directly from digital model by accumulating layers of a given material. Providing a tremendous flexibility of a part geometry that they can fabricate, these technologies present a opportunity or the creation of new products that can not be made with existing technologies. For this to be possible, however, various design environments including different fabrication processes needs to be considered at the time of design, and finding an appropriate design solution for the new product by combining necessary design communications become increasingly complex as environmental condition become diverse. This paper proposes a geometric modeling paradigm for design and fabrication of a new product, honeycomb structural geometry.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2002년도 ICCAS
• /
• pp.91.1-91
• /
• 2002

1. Introduction Present study presents the basic concept of a Solid Freeform Fabrication System using a rapid prototyping procedure and optimal control for a transferring and accumulating system. And it developed a novel rapid prototyping process that can use ceramic or metal as well as polymer as a basic material. 2. Solid Freeform Fabrication System 2.1 Basic Theory A 3D CAD data of the model is converted to the 2D cross-section data of the slides. A ceramic or metal tape of thickness 0.5-1.5mm is cut by a laser beam with the cross-section data of the slide. A 3D model was obtained by transferring and accumulating the slides. The final product is manufactured by sin...