• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.778-783
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• 2001

Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means for seeking cause of fracture and has been widely employed. In the X-ray fractography, plastic deformation and residual stress near the fracture surface can by determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the load applied to actual broken turbine blade was predicted.

• Transactions of Materials Processing
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• v.14 no.3 s.75
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• pp.207-214
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• 2005

Blanking process is widely used fur producing various structural parts. However, fine blanking technology is frequently used as a single step blanking operation with clean cut surface of a sheared surface because the fractured surface of parts causes serious problems in the final product and therefore it must be removed by the post-processing in case of the conventional blanking. In the present investigation, a fine blanking process was designed within the framework of progressive die to produce a carrier plate assembled within the auto transmission. Finite element analysis of the shearing behavior at the respective stage of the progressive fine blanking was conducted to validate the designed die parameters. Finally the designed progressive fine blanking process was experimentally evaluated by using the machined die.

• Journal of the Korean institute of surface engineering
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• v.35 no.2
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• pp.122-128
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• 2002

This study was conducted to synthesize the diamond like carbon films by plasma enhanced chemical vapor deposition (PECVD). The effects of gas composition on growth and mechanical properties of the films were investigated. A little amount of hydrogen or oxygen were added to base gas mixture of methane and argon. Methane dissociation and diamond like carbon nucleation were enhanced by installing negatively bias grid near substrate. The deposited films were indentified as hard diamond like carbon films by micro-Raman spectroscopy. The surface and fractured cross section of the films which were observed by scanning electron microscopy showed that film growth is very slow as about 0.3$\mu\textrm{m}$/hour, and relatively uniform with hydrogen addition. Vickers hardness of tungsten carbide (WC) cutting tool increased from about 1000 to 1600~1800 by deposition of DLC film, that of commercial TiN coated tool was about 1270. In cutting test of aluminum 6061 alloy, DLC coated cutting tool showed 1/3 or lower crater and flank wear than TiN coated or non-coated WC cutting tools.

• Journal of the Korean Wood Science and Technology
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• v.49 no.3
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• pp.274-282
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• 2021

Transparent and colorless melamine-urea-formaldehyde (MUF) resins make it difficult to identify the area of wood failure percentage (WFP) in the fracture surface of bonded wood specimens. Therefore, in this study, we develop a method of measuring WFP after the adhesion strength measurement of MUF resins under shear stress. The fractured wood surface of b lock shear strength (BSS) specimens bonded with cold-setting MUF resins at three melamine contents (20%, 30%, and 40%) was marked black, and then, WFP was accurately measured via image analysis. WFP values measured using this method consistently increased with BSS as the melamine content increased, showing the reliability of this new method. The results suggested that this new method is useful and reliable for measuring the WFP of the fracture surface of wood specimens bonded with colorless adhesives such as urea-formaldehyde, MUF, and melamine-formaldehyde resins.

• Journal of Advanced Marine Engineering and Technology
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• v.34 no.7
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• pp.963-970
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• 2010

This study makes an estimate of the laser-assisted machining (LAM) of an economically viable process for manufacturing precision silicon nitride ceramic parts using a high-power diode laser (HPDL). The surface is locally heated by an intense laser source prior to material removal, and the resulting softening and damage of the workpiece surface simplify the machining of the ceramics. The most important advantage of LAM is its ability to produce much better workpiece surface quality compared to conventional machining. Also important are its larger material removal rates and longer tool life. The cutting force and surface temperature were measured on-line using a pyrometer and a dynamometer, respectively. Tool wear, chips and the surface of the workpiece were measured using optical microscopy, and the surface and fractured cross-section of $Si_3N_4$ were measured by SEM. During the LAM process, the cutting force and tool wear were reduced and oxidation of the machined surface was increased according to the increase in the laser power. Moreover, the more the feed rate increased, the more the cutting force and tool wear increased.

• Journal of Korea Foundry Society
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• v.34 no.6
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• pp.200-213
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• 2014

Pure magnesium and magnesium alloys have been applied to various kinds of industrial fields, especially automotive and electronic parts. These parts are manufactured mainly through a diecasting process. These days, magnesium ingots are used as raw material, and recycled ingots are often used for commercial purposes. But the quality of virgin magnesium and recycled ingots is not secure. Therefore, massive casting defects can occur, and some things manufactured can be damaged by these defects. This study evaluated the inclusions of virgin magnesium and recycled ingot. It also included composition analysis by spectrometer, measuring inclusion contents by SEM & EDS, and performing a brightness test on fractured surfaces. The brightness test is generally very easy and obtains results quickly, so its results have been compared with the results obtained from various test methods. From the test results, we obtained a satisfactory result in evaluating inclusion and oxide. The brightness values are lower as the inclusion contents are higher. When the brightness value is over 47 in AM50A and 44 in AZ91D, the mechanical properties are expected to be good.

• Journal of the Korean Society of Industry Convergence
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• v.25 no.6_2
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• pp.1047-1053
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• 2022

The leaf spring for a truck absorbs shocks or vibrations from the road surface while driving with the elastic force of the material and prevents the shock from being transmitted to the vehicle body. It is subjected to cyclic stress, and fatigue fracture occurs frequently. This study analyzes fractured leaf spring from a 25 ton truck that has been operating for about a year. In the fractured portion, which is the origin of crack, inclusions were observed, and fatigue failure was caused by cyclic stress. In the stress calculation and FE analysis, the stress at the center of the leaf spring was obtained to be 54~65% of the yield strength of the base material and damaged material. It is most important to prevent the mixing of impurities in the steel manufacturing for leaf springs. The large stress portion of the leaf spring needs to introduce compressive residual stress by peening etc.

• Textile Coloration and Finishing
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• v.31 no.1
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• pp.42-47
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• 2019

In this study, the effects of surface treatment of bamboo fiber on the physical properties of polypropylene(PP)/glass fiber(GF)/Bamboo fiber(BF) composite for engine cover were investigated. PP, GF and BF were fixed at 40%, 40% and 20% and the surface of bamboo fibers were treated to 0.5, 1.0 and 2.0% as an acid and alkali solution. PP/GF/BR composites using surface treated bamboo fibers were prepared and their tensile strength, bursting strength and impact strength were measured by universal testing machine(UTM). The composites with alkali treated bamboo fiber showed better mechanical properties than the acid treated composites. It was checked that the optimum alkali content was at 1.0% from the results of mechanical properties. The effect of surface treatment on the mechanical properties was confirmed by SEM images of fractured surface.

• Journal of the Korean Wood Science and Technology
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• v.39 no.4
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• pp.351-358
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• 2011

This study has been carried out to understand the fracture characteristics of the tension wood of Quercus mongolica under the shear and bending stress. Macroscopically, the wood fluff in the shear surface appeared more frequently in tension wood than sound wood, and more coarse wood fluffs were observed in 30% than 10% moistured shear surface. In the fractured tension wood from bending stress, more thick and long wood fiber appeared than sound wood. The observation using scanning electron microscope indicated that both sound and tension wood samples from radial shear surface showed the intrawall dominated failure and the fracture surface of the ray parenchyma cell showed the transwall dominated failure. In tangential shear surface, wood fiber surface showed the intrawall failure and short and coarse wood fiber was observed in tension wood. Ray parenchyma cell of sound and tension wood samples showed the transwall failure. The surfaces of tension wood’s ray parenchyma cell were relatively clean. The fractured tension wood from bending stress showed unsharp and flat wood fiber compared with sound wood.

• Tunnel and Underground Space
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• v.13 no.6
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• pp.465-475
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• 2003

Groundwater inflow into the caverns constructed in fractured rock mass was simulated by numerical modeling, NAPSAC (DFN, discrete fracture network model) and NAMMU (CPM, continuous porous media model), a finite-element software package for groundwater flow in 3D fractured media developed by AEA Technology, UK. The input parameters for modeling were determined on surface fracture survey, core logging and single hole hydraulic test data. In order to predict the groundwater inflow more accurately, the anisotropic hydraulic conductivity was considered. The anisotropic hydraulic conductivities were calculated from the fracture network properties. With a minor adjustment during model calibration, the numerical modeling is able to reproduce reasonably groundwater inflows into cavern and the travel length and times to the ground surface along the flow paths in the normal, dry and rainy seasons.