• Title/Summary/Keyword: fracture zone

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Joint Design of Steel-Aluminum Power Steering Cylinder by using FE Analysis with Cohesive Zone Model (Cohesive Zone Model을 이용한 동력조향 유압실린더의 스틸-알루미늄 접착부 설계)

  • Lee, C.J.;Lee, S.K.;Ko, D.C.;Schafer, H.;Lee, J.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.385-391
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    • 2009
  • An adhesively bonded power steering cylinder with a steel tube and an aluminum bracket was developed to reduce the weight of steering systems. To achieve the joint strength between the steel tube and of the aluminum bracket, the shape aluminum bracket re-designed by using the FE-analysis. Fracture behavior of the adhesive layer was considered by a cohesive zone model(CZM), which is based on the two-parameter fracture phenomenon with critical stress and fracture toughness. From the result of FE-analysis with CZM, re-designed power steering cylinder satisfied the desired joint strength for axial and torsion modes. And its joint strength was verified by the fracture test in each mode.

Analysis and Application of Mechanical Clinched Joint Using Cohesive Zone Model (접착영역모델을 이용한 클린칭 접합부의 해석 모델 설계 및 적용)

  • Hwang, B.N.;Lee, C.J.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.217-223
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    • 2010
  • The objective of this study is to propose the FE model for mechanical clinched joint using cohesive zone model to analyze its failure behavior under impact loading. Cohesive zone model (CZM) is two-parameter failure criteria approach, which could describe the failure behavior of joint using critical stress and fracture toughness. In this study, the relationship between failure behavior of mechanical clinched joint and fracture parameters is investigated by FE analysis with CZM. Using this relationship, the critical stress and fracture toughness for tensile and shear mode are determined by H-type tensile test and lap shear test, which were made of 5052 aluminum alloy. The fracture parameters were applied to the tophat impact test to evaluate the crashworthiness. Compared penetration depth and energy absorption at the point where 50% of total displacement in result of FE analysis and experiment test for impact test, those has shown similar crashworthiness.

Relation between Groundwater Inflow into the Waterway Tunnel and Hydrogeological Characteristics in Hyeonseo-myeon, Cheongsong-gun, Korea (청송군 현서면 일대 도수로터널내 지하수 유입량과 수리지질 특성의 관련성)

  • 박재현;함세영;성익환;이병대;정재열
    • The Journal of Engineering Geology
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    • v.11 no.2
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    • pp.141-152
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    • 2001
  • The waterway tunnel zone (length 1,484m) in the Hyeonseo-myeon area that is a part of Yeongcheon dam waterway tunnel has been studied to characterize the relationship between groundwater inflow into the waterway tunnel and hydrogeologic characteristics. The effects of sandstone thickness in the tunnel section. fracture density, fracture aperture and spacing, fault zone width and hydraulic conductivity on the early inflow (inflow prior to the lining and grouting) are investigated. The relationship between fracture density and hydraulic conductivity is also considered. The result of the study suggests that fault zone width has the greatest effect on groundwater inflow into the tunnel, and sandstone thickness, hydraulic conductivity and fracture density in order shows an influence on the inflow.

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A Study on the Characteristic of Fracture Toughness in the Multi-Pass Welding Zone for Nuclear Piping (원전 배관재 다층 용접부의 파괴 특성에 관한 연구)

  • Park, Jae-Sil;Seok, Chang-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.381-389
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    • 2001
  • The objective of this paper is to evaluate the fracture resistance characteristics of SA508 Cl.1a to SA508 Cl.3 welds manufactured for the reactor coolant loop piping system of nuclear power plants. The effect of the crack plane orientation to the welding process orientation and the preheat temperature on the fracture resistance characteristics were discussed. Results of the fracture resistance test showed that the effect of the crack plane orientation to the welding process orientation of the fracture toughness is significant, while that of preheat temperature on the fracture toughness is negligible. The micro Vickers hardness test, the metallographic observation and the fractography analysis were conducted to analyse the crack jump phenomenon on the L-R crack plane orientation in the multi-pass welding zone. As these results, it is shown that the crack jump phenomenon was produced because of the inhomogeneity between welding beads and the crack plane orientation must be considered for the safety of the welding zone in the piping system.

Finite Element Regularization of Progressive Cracks in Concrete (콘크리트 균열진행의 유한요소 정규화)

  • Song, H.W.;Byun, K.J.;Lee, J.Y.;Suh, C.;Shim, B.
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.279-284
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    • 1994
  • Fracture mechanics does work for concrete, provided that one used a proper, nonlinear form of fracture mechanics in which a finite nonlinear zone at fracture front is being considered. The fracture process zone is a region ahead of a traction-free crack, in which two major mechanisms, microcracking and bridging, play important rules. The toughness due to bridging is dominant compared to the toughness induced by the microcracking, so that the bridging is the dominant mechanism governing the fracture process of concrete. In this paper the bridging zone, which is a part of extended macrocrck with stresses transmitted by aggregates in concrete, is modelled by a Dugdale-Barenblatt type model with lenear tension-softening curve for the analyses of crack growth in concrete Finite element technique is shown for inplementation of the model.

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Industry-University-Research Collaborative Geoscientific Study in Pocheon area for Groundwater Survey, Part I: Borehole Technology (포천지역 지하수기초조사 산학연 공동탐사 사례연구(I): 공내탐사기술)

  • Yu, Young-Chul;Lee, Sang-Tae;You, Young-Jun;Hwang, Se-Ho;Sin, Je-Hyun
    • 한국지구물리탐사학회:학술대회논문집
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    • 2005.05a
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    • pp.117-122
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    • 2005
  • The purpose of this study is to analyze a correlation between lithology, rock physical property and fracture zone by multiple-logging method, which includes optic borehole image, suspension type PS, resistivity, SP, natural gamma, density, caliper logging located in Ogar test area, Changsu, Pocheon-gun, Gyunggi Province. The outstanding geophysical logging responses particularly shown from lithology pattern, fracture zone, dike zone. in result, the depth of fracture zone which enable groundwater flow estimated at $67{\sim}69m$.

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Evaluation of Adhesive Properties Using Cohesive Zone Model : Mode I (Cohesive Zone Model을 이용한 접착제 물성평가 : 모드 I)

  • Lee, Chan-Joo;Lee, Sang-Kon;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.474-481
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    • 2009
  • Fracture models and criteria of adhesive with two parameters, namely $G_C$ and ${\sigma}_{max}$, have been developed to describe the fracture process of adhesive joints. Cohesive zone model(CZM) is a representative two parameter failure criteria approach. In CZM, ${\sigma}_{max}$ is a critical, limiting maximum value of the stress in the damage zone ahead of the crack and is assumed to have some physical significance in adhesive failure. Based on CZM and finite element analysis method, the relationship between fracture load and adhesive properties, as $G_{IC)$ and $({\sigma}_{max})_I$, was investigated in adhesively bonded joint tensile test and T-peel test. The two parameters in tensile mode loading were evaluated by using the relationship. The value of $G_{\IC}$ evaluated by proposed method showed close agreement with analytical solution for tapered double cantilever beam(TDCB) test which proposed in an ASTM standard.

Effect of Hot-Stamping on Mechanical Properties and Microstructures of CO2 Laser Welded Boron Steel coated with Al-Si layer (Al-Si 용융 도금된 보론강 CO2 레이저 용접부의 미세조직과 기계적 성질에 미치는 핫스탬핑 처리의 영향)

  • Oh, Myeonghwan;Kong, Jongpan;Shin, Hyeonjeong;Kwon, Minsuck;Jung, Byunghun;Kang, Chungyun
    • Laser Solutions
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    • v.16 no.3
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    • pp.1-10
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    • 2013
  • In this study, Al-Si coated boron steel(1.2 mm) were laser welded by $CO_2$ laser and hot-stamping was applied to the laser joints. Tensile properties and microstructures of the joints were investigated before and after hot-stamping. Tensile and yield strengths of the as welded specimen similar with base metal and fracture occurred base metal of boron steel. Although, in case of heat treated specimen, fracture occurred fusion zone that Al segregated zone near the bond line. These could be explained by the existence of ferrite, in the Al segregated zone near the bond line and base metal of boron steel. Before hot-stamping, hardness of base metal is lower than fusion zone and heat affected zone in spite of exist Al segregation zone($Fe_3$(Al,Si)). So fracture occurred base metal. Although, after hot-stamping, microstructure of base metal and welds zone transformed to martensite and bainite except in Al segregation zone near the bond line that $Fe_3$(Al,Si) transformed to a-ferrite. So fracture occurred Al segregation zone near the bond line.

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Toughening of SiC Whisker Reinforced Al2O3 Composite (SiC 휘스커 강화 Al2O3 복합재료의 고인화)

  • Kim Yon Jig;Song Jun Hee
    • Korean Journal of Materials Research
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    • v.14 no.9
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    • pp.649-654
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    • 2004
  • In this paper, the fracture toughness and mechanisms of failure in a random SiC-whisker/$Al_{2}O_3$ ceramic composite were investigated using in situ observations during mode I(opening) loading. $SiC_{w}/Al_{2}O_3$ composite was obtained by hot press sintering of $Al_{2}O_3$ powder and SiC whisker as the matrix and reinforcement, respectively. The whisker and powder were mixed using a turbo mill. The composite was produced at SiC whisker volume fraction of $0.3\%$. Compared with monolithic $Al_{2}O_3$, fracture toughness enhancement was observed in $SiC_{w}/Al_{2}O_3$ composite. This improved fracture toughness was attributed to SiC whisker bridging and crack deflection. $SiC_{w}/Al_{2}O_3$ composite exhibited typically brittle fracture behavior, but a fracture process zone was observed in this composite. This means that the load versus load-line displacement curve of $SiC_{w}/Al_{2}O_3$ composite from a fracture test may involve a small non-linear region near the peak load.

Study on the Precise Controlling of Fracture Plane in Smooth Blasting Method (SB발파에서 파단면 제어의 고도화에 관한 연구)

  • Cho, Sang-Ho;Jeong, Yun-Young;Kim, Kwang-Yum;Kaneko, Katsuhiko
    • Tunnel and Underground Space
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    • v.19 no.4
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    • pp.366-372
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    • 2009
  • Recently, in order to achieve smooth fracture plane and minimize the excavation damage zone in rock blasting, controlled blasting methods which utilize new technologies such as electronic delay detonator (EDD) and a notched charge hole have been suggested. In this study, smooth blastings utilizing three wing type notched charge holes are simulated to investigate the influence of explosive initial density on the resultant fracture plane and damage zone using dynamic fracture process analysis (DFPA) code. Finally, based on the dynamic fracture process analyses, novel smooth blasting method, ED-Notch SB (Electronic Detonator Notched Charge Hole Smooth Blasting) is suggested.