• Title/Summary/Keyword: fracture parameters

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Analytical study on High speed Shear forming Process of Lead-acid Battery Grids (연축전지 기판 격자의 고속 전단성형공정 해석적 연구)

  • Kim Dae-sung;Jung Jong-jun;Cho Hyung-chan;Lee Coon-man
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.81-87
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    • 2006
  • This study has been focused on the analysis of high speed shear forming process for lead-acid battery grids. The grid plays an important role of electrical charge. It is necessary to ensure the best battery's performance that the grid should have a best quality. The clearance between punch and die, the velocity of punch and the critical damage value are very important parameters for making a good grid form. The finite element analysis of the shear forming process is carried out by measuring and optimizing these three important parameters. The result of this study concludes that these parameters has a great influence on grid quality.

Linking bilinear traction law parameters to cohesive zone length for laminated composites and bonded joints

  • Li, Gang;Li, Chun
    • Advances in aircraft and spacecraft science
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    • v.1 no.2
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    • pp.177-196
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    • 2014
  • A theoretical exploration for determining the characteristic length of the cohesive zone for a double cantilever beam (DCB) specimen under mode I loading was conducted. Two traction-separation laws were studied: (i) a law with only a linear elastic stage from zero to full traction strength; and (ii) a bilinear traction law illustrating a progressive softening stage. Two analytical solutions were derived for the first law, which fit well into two existing solution groups. A transcendental equation was derived for the bilinear traction law, and a graphical method was presented to identify the resultant cohesive zone length. The study using the bilinear traction law enabled the theoretical investigation of the individual effects of cohesive law parameters (i.e., strength, stiffness, and fracture energy) on the cohesive zone length. Correlations between the theoretical and finite element (FE) results were assessed. Effects of traction law parameters on the cohesive zone length were discussed.

A Study on the Dynamic Behavior of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 동적 변형 거동에 관한 연구)

  • Seo, Yongseok;Lee, Young-Shin;Song, Ohseop
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.2
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    • pp.206-216
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    • 2017
  • This paper studies on the dynamic properties of Ti-6Al-4V alloy. After forming the four different micro structures(equiaxed, lamellar, and 2 bimodals) through heat treatments, static and dynamic properties of each structure were investigated quantitatively. Dynamic behaviors of the alloy are observed by the compressive split Hopkinson pressure bar(SHPB) tests. In additon, parameters of Johnson-Cook equation were determined from the SHPB test results. In order to verify the suitability of the parameters, high velocity impact tests were performed and the results were compared with the numerical analysis results. Although the flow stress and the fracture strain of the bimodal structures were higher than those of the equiaxed structure at the static tests, the superior dynamic properties were observed at the equiaxed structure due to the effects of higher maximum flow stress and fracture strain. From the numerical analysis, J-C parameters which are determined on this study describe well the dynamic behavior of Ti-6Al-4V alloy. Experimental and analysis results are consistent with ${\pm}5%$ of an average error.

Reaction Path Modelling on Geochemical Evolution of Groundwater and Formation of Secondary Minerals in Water-Gneiss Reaction System (편마암-물 반응계에서 지하수의 지화학적 진화 및 이차광물 생성에 관한 반응경로 모델링)

  • 정찬호;김천수;김통권;김수진
    • Journal of the Mineralogical Society of Korea
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    • v.10 no.1
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    • pp.33-44
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    • 1997
  • The reaction path of water-gneiss in 200m borehole at the Soorichi site of Yugu Myeon, Chungnam was simulated by the EQ3NR/EQ6 program. Mineral composition of borehole core and fracture-filling minerals, and chemical composition of groundwater was published by authors. In this study, chemical evolution of groundwater and formation of secondary minerals in water-gneiss system was modelled on the basis of published results. The surface water was used as a starting solution for reaction. Input parameters for modelling such as mineral assemblage and their volume percent, chemical composition of mineral phases, water/rock ratio reactive surface area, dissolution rates of mineral phases were determined by experimental measurement and model fit. EQ6 modelling of the reaction path in water-gneiss system has been carried out by a flow-centered flow through open system which can be considered as a suitable option for fracture flow of groundwater. The modelling results show that reaction time of 133 years is required to reach equilibrium state in water-gneiss system, and evolution of present groundwater will continue to pH 9.45 and higher na ion concentration. The secondary minerals formed from equeous phase are kaolinite, smectite, saponite, muscovite, mesolite, celadonite, microcline and calcite with uincreasing time. Modeling results are comparatively well fitted to pH and chemical composition of borehole groudwater, secondary minerals identified and tritium age of groundwater. The EQ6 modelling results are dependent on reliability of input parameters: water-rock ratio, effective reaction surface area and dissolution rates of mineral phases, which are difficult parameters to be measured.

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Theoretical models of threshold stress intensity factor and critical hydride length for delayed hydride cracking considering thermal stresses

  • Zhang, Jingyu;Zhu, Jiacheng;Ding, Shurong;Chen, Liang;Li, Wenjie;Pang, Hua
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1138-1147
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    • 2018
  • Delayed hydride cracking (DHC) is an important failure mechanism for Zircaloy tubes in the demanding environment of nuclear reactors. The threshold stress intensity factor, $K_{IH}$, and critical hydride length, $l_C$, are important parameters to evaluate DHC. Theoretical models of them are developed for Zircaloy tubes undergoing non-homogenous temperature loading, with new stress distributions ahead of the crack tip and thermal stresses involved. A new stress distribution in the plastic zone ahead of the crack tip is proposed according to the fracture mechanics theory of second-order estimate of plastic zone size. The developed models with fewer fitting parameters are validated with the experimental results for $K_{IH}$ and $l_C$. The research results for radial cracking cases indicate that a better agreement for $K_{IH}$ can be achieved; the negative axial thermal stresses can lessen $K_{IH}$ and enlarge the critical hydride length, so its effect should be considered in the safety evaluation and constraint design for fuel rods; the critical hydride length $l_C$ changes slightly in a certain range of stress intensity factors, which interprets the phenomenon that the DHC velocity varies slowly in the steady crack growth stage. Besides, the sensitivity analysis of model parameters demonstrates that an increase in yield strength of zircaloy will result in a decrease in the critical hydride length $l_C$, and $K_{IH}$ will firstly decrease and then have a trend to increase with the yield strength of Zircaloy; higher fracture strength of hydrided zircaloy will lead to very high values of threshold stress intensity factor and critical hydride length at higher temperatures, which might be the main mechanism of crack arrest for some Zircaloy materials.

Evaluation of Material Properties for Yonggwang Nuclear Piping Systems (III) - Main Steam System - (영광원자력 배관소재의 재료물성치 평가 (III) -주증기계통-)

  • 김영진;석창성;김종욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1460-1468
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    • 1995
  • The objective of this paper is to evaluate the material properties of SA106 Gr. C carbon steel and its associated weld manufactured for main steam system of Yonggwang 3,4 nuclear generating stations. A total of 43 tensile and 35 fracture toughness tests were performed and the effects of various parameters such as pipe size, crack plane orientation, test temperature, welding on material properties were discussed. Test results show that the effects of crack plane orientation, test temperature, and welding on fracture toughness were significant while the effects of pipe size, specimen orientation and test temperature on tensile properties were negligible. Especially the dependence of J-R curves on the crack plane orientation appears to be the characteristics of carbon steel.

A Study on the Curing Behavior and Toughness of Amine Terminated Polyetherimide/Epoxy Resin System (Amine Terminated Polyetherimide/에폭시 수지 시스템의 경화공정연구와 파괴인성에 관한 연구)

  • 김민영;이광기;김원호;황병선;김대식;박종만
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.147-150
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    • 2002
  • The cure kinetics of blends of epoxy (DGEBA:diglycidyl ether of bisphenol A)/anhydride (NMA:nadic methyl anhydride) resin with synthesized amino terminated polyetherimide (AT-PEI) were studied using differential scanning calorimetry (DSC) and Dynamic Mechanical Analysizer(DMA) under isothermal condition to determine the reaction parameters and gel-vitrification behavior. The fracture toughness of AT-PEI 20phr/epoxy resin system was improved over 224% and 42.5% more than neat epoxy resin and commercial PEI/Epoxy Resin System.

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Numerical Analysis for Breakup of Liquid Jet in Crossflow (기체 유동에 수직 분사된 액체의 분해에 대한 수치적 해석)

  • Park, Sun-Il;Chang, Keun-Shik;Moon, Yun-Wan;Sah, Jong-Youb
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1629-1633
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    • 2004
  • Liquid is commonly introduced as transversal jets in venturi scrubber which is one of the gas cleaning equipments. The jet dynamics such as penetration and breakup is of fundamental importance to the dust-collection efficiency. We have developed a model that can numerically simulate the breakup of the liquid jet in crossflow. This simulation consists of models on liquid column, jet surface breakup, column fracture and secondary droplet breakup. These models have been embedded in the KIVA3-V code. We have calculated such parameters as the jet penetration, jet trajectory, droplet size, velocity field and the volume flux distribution. The results are compared with the experimental data in this paper.

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Optimization of Sheet Metal Forming Process Using Mahalanobis Taguchi System (마하라노비스 다구찌(Mahalanobis Taguchi) 시스템을 이용한 박판 성형 공정의 최적화)

  • Kim, Kyung-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.95-102
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    • 2016
  • Wrinkle, spring-back, and fracture are major defects frequently found in the sheet metal forming process, and the reduction of such defects is difficult as they are affected by uncontrollable factors, such as variations in properties of the incoming material and process parameters. Without any countermeasures against these issues, attempts to reduce defects through optimal design methods often lead to failure. In this research, a new multi-attribute robust design methodology, based on the Mahalanobis Taguchi System (MTS), is presented for reducing the possibilities of wrinkle, spring-back, and fracture. MTS performs experimentation, based on the orthogonal array under various noise conditions, uses the SN ratio of the Mahalanobis distance as a performance metric. The proposed method is illustrated through a robust design of the sheet metal forming process of a cross member of automotive body.

Experimental Study on the Mix Design Method using the Fracture Energy and the other Parameters in Concrete. (콘크리트의 파괴에너지와 다른 재료특성을 이용한 배합설계법에 관한 실험연구)

  • 강성후
    • Magazine of the Korea Concrete Institute
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    • v.4 no.4
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    • pp.149-160
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    • 1992
  • 콘크리트 압축강도가 설계의 규준이 될 경우 배합비를 결정하는 방법은 여러 가지가 있으나, 파괴에너지 및 탄성계수와 같은 규준이 주어질 경우 배합비 결정에 적용하는 방법은 거의 없다. 이를 위하여 본 연구는 콘크리트 재료성질의 관계에 관한 배합설계도(Mix design diagram)를 제안하였다. 이 방법은 시멘트량, 물-시멘트 비가 콘크리트의 압축강도, 탄성계수, 할렬인장강도, 파괴에너지 그리고 콘크리트 특성길이(Characteristic length)에 주는 영향을 실험에 의하여 규명하였다. 시편제작을 위하여 각기 다른 물-시멘트비와 워커빌리티를 갖는 6종류의 무근콘크리트 배합이 사용되었다.