• 제목/요약/키워드: forming force

검색결과 479건 처리시간 0.027초

딥드로잉 판넬의 단면성형 해석을 위한 유한요소법/기하학힘평형법에 관한 연구 (A Study on the FEM/GEM for Sectional Analysis of Deep Drawing Panels)

  • 김종필;금영덕;이종문
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.212-217
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    • 1993
  • A 2-dimensional FEM/GEM program was developed for analyzing forming processes of an arbitrarily shaped draw-die, in which plane strain condition is assumed and linear line elements are employed. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. For the case of numerical divergence at nearly final forming stages and the initial guess in Newton-Raphson iterations, geometric force equilibrium method(GEM) is also introduced. The developed program was tested with the simulation of stamping processes of automotive bonnet inner pannel in order to verify the usefulness and validity of FEM/GEM formulation.

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딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구 (Experimental Study on the Parameters Affecting Deep Drawing Process)

  • 정동원;양형일;이승훈
    • 동력기계공학회지
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    • 제7권2호
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    • pp.61-65
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    • 2003
  • Sheet metal forming process is a non-linearity problem which Is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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AZ31B 마그네슘 판재의 온,열간 딮드로잉 성형성 및 공정해석 (A Study on the Deep drawing drawability and Analyzing process of AZ31B Magnesium Sheet at Warm and Hot temperature)

  • 한수훈;추동균;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.48-52
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350 and $400^{\circ}C$), and forming speed (20, 50, 100 mm/min), thickness (0.5, 0.8, 1.0, 1.4 mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

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딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구 (Experimental Study on the Parameters Affecting Deep Drawing Process)

  • 정동원;이승훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1593-1596
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    • 2003
  • Sheet metal forming process is a non-linearity problem which is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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자동차용 냉간압연재의 드로우비드 성형시 비드 형상별 마찰특성에 관한 연구 (Study on the Friction Characteristics of Circular bead and rectangular bead in Drawbead Forming of Cold Rolled Steels for Automotive Parts)

  • 김동우;김원태;이동활;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.137-144
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    • 2004
  • The drawbead is one of the most important factors in sheet metal forming for automotive parts. So clarifying the friction characteristics between sheets and drawbead is essential to improve the formability of sheet metal. Therefore in this study, drawbead friction test was performed at circular shape bead and rectangular shape bead. The results show that the tendency of drawing force for rectangular bead is nearly similar with circular bead and the drawing force is nearly proportional to friction coefficient.

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성형가공문제에 대한 힘 평형법의 응용 (Applications of Force Balance Method to Several Metal Forming Problems)

  • 최재찬;김진무
    • 대한기계학회논문집
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    • 제10권5호
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    • pp.653-660
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    • 1986
  • 본 논문에서는 단일 노치가 있는 봉의 소성굽힘, 밀폐형단조, 4각형블록의 압 축, 2차원 절삭가공 및 평면변형 후방추출 등 평면변형 성형문제에 대해서 공구와 소 재사이에 일정한 마찰응역이 작용한다는 가정하에 운동학적 가용속도장으로 구한 상 계해와 동일한 변형모델을 사용하여 힘평형법으로 구한 상계해를 비교.검토하여 2가지 접근법으로 구한 상계해가 동일함을 입증하였다.

자동차 패널금형의 설계해석과 현장 트라이아웃 (Design Analysis and Field Try-out of Automotive Panel Dies)

  • 이종문;금영탁
    • 소성∙가공
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    • 제8권2호
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    • pp.127-134
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    • 1999
  • This study suggests the practical method which can reduce the lead time of the field trial and design of the dies. The virtual manufacturing, with which the die design is evaluated by computer analysis, reveals the impropriety of a design before die makings. Three methods for reducing the die making process occupying over 60% of the automotive development are like follows: First, the crack and wrinkle occurrence can be prevented by virtually adjusting the blank holding force and drawbead force with a computer simulation. Second, the parts which can not remove the forming defects in spite of the adjustment of forming parameters need to modify the part geometry or punch temporary shape. Third, the simulation before field trial, and field trial simulation can be effectively used in die design.

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차체패널 성형공정 유한요소해석에 드로우비드 전문모델의 적용 (Application of Drawbead Expert Model to Finite Element Analysis of Forming Process for Auto-Body Panel)

  • 금영탁;김준환
    • 한국자동차공학회논문집
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    • 제8권3호
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    • pp.119-129
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    • 2000
  • In order to show the efficiency and accuracy of an expert drawbead model, finite element simulations of auto-body panel stampings are carried out. For numerical modeling of the drawbead of a panel die, the drawbead restraining force and bead-exit thinning calculated by the expert model are imposed to a node nearest to the drawbead position as a boundary condition, Finite element simulations show that the expert model provides the accurate solution, guarantees the stable convergence, and has the merit in the computation time.

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AZ31B 마그네슘합금 판재의 원형 및 사각 딥드로잉 성형성의 실험적 평가 (A Study on the Experimental Evaluation of AZ31B Sheet Formability with Circle and Rectangle Shape)

  • 권기태;강석봉;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.250-253
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    • 2007
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. The crystal structure of Magnesium was hexagonal close-packed, so its formability was poor at room temperature. But formability was improved in high temperature with increasing of slip planes, twins, dynamic recrystallization. In this study The formability of AZ31B magnesium sheet is estimated according to the variable temperatures, forming speed, thickness, blank holding force. The results of deep drawing experiences show that the formability is well at the range from 200 to $250^{\circ}C$, 20 to 60 mm/min forming speed and 2.5 to 3KN blank holding force.

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접점 개방시 아크 형성과 외부자계에 의한 효과적인 아크 소호 (Forming the Are at Opening contacts and Arc Extinction by External Magnetic Force)

  • 조현길;이은웅;김준호;이화수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 B
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    • pp.699-701
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    • 2003
  • This paper compare the Townsend theory with the Molten metal bridge theory of Holm for the arc discharge at opening contacts. And we measured the arc voltage at opening contacts of the 3 types arc extinction unit used in DC magnetic contactor. So, we sure that the molten metal bridge contributes to form the arc. By the experiment of the 3 types arc extinction unit, we know that the magnetic force acting on the arc doesn't effect forming arc but contribut the arc extinction.

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