• Title/Summary/Keyword: foaming process

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The Effect of Gas Absorption Induced a Change of Glass Transition Temperature in Microcellular Foamed Plastics (초미세 발포 플라스틱의 유리전이온도를 변화시키는 가스 용해량의 영향)

  • Hwang, Yun-Dong;Cha, Seong-Un
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.816-822
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    • 2001
  • The thermoforming process is widely used in the plastics industry to produce articles for the packaging, automotive, domestic construction and leisure industries. The microcellular foaming process appeared at M.I.T. in 1980s to save a quantity of polymer materials and increase their mechanical properties. The glass transition temperature of polymer materials is one of many important process variables in appling the microcellular foaming process to the conventional thermoforming process. The goal of this research is to evaluate the relation between gas absorption and glass transition temperature in batch process using microcellular foaming process. The weight gain ratio of polymer materials has a conception of gas absorption. Polymers such as acrylonitrile-butadiene-styrene(ABS), polystyrene(PS) have been used in this experiment. According to conventional Chows model and Cha-Yoon model, it was estimated with real experimental result to predict a change of glass transition temperature as a function of the weight gain ratio of polymer materials in batch process to gain microcellular foamed plastic products.

Aquacell Foaming Process On PMMA (Aquacell Process를 이용한 PMMA의 발포)

  • Lee, Hyun-Joo;Cha, Sung-Woon;Yoon, Jae-Dong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.18-24
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    • 1999
  • Microcellular foaming is being researched as a method of maintaining and improving the mechanical characteristics of plastics as well as saving the material costs. This can not only improve the mechanical properties including impact strength of plastic by producing cells with the size of few ${\mu}$m diameters within the plastic, but also can save the material cost of plastic products with the general volumetric expansion of 2 to 10 times. But quite a long time is required for the gas to be absorbed in the plastic. Therefore consistent research should be done to reduce the saturation time of gas into the plastic and this paper provides the method of water microcellular foaming process as one of the methods using the high diffusivity of water. In addition, we can improve impact property of foamed plastic by using this method.

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Production Process of Foamed Glass by Compressive Shaping (가압성형 방법에 의한 발포유리의 제조공정)

  • Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.24 no.3
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    • pp.239-246
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    • 2013
  • Principle of foamed glass manufacturing process first starts with putting vitreous material powder into a mold. After the foaming calcination, foamed body should be annealed after separation from the mold. For this reason, existing manufacturing process could not be a continuous type process. In this study, in order to develop a continuous production process of foamed glass, the possibility of new foam glass manufacturing process was investigated by foaming calcination of the compact body obtained from compression-molding of vitreous raw materials in stead of using a mold. Through the experimental results of the foaming calcination of the compact body with adding various foaming agents such as $Na_2CO_3$, $CaCO_3$ and petroleum coke, into hydrated soda-lime vitreous raw materials, it was shown that developing a continuous process without using any molds for manufacturing foamed glass would be possible.

MCPs Product and Process Design of Mixed Materials Using Axiomatic Design (공리적 설계를 이용한 발포제 혼합재료의 MCPs 제품 및 공정 설계)

  • 이경수;차성운
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1414-1417
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    • 2003
  • In chemical forming process, mixed materials of LDPE, EVA and forming agent are used. However mechanical properties has been dropping remarkably through this forming process. In this study, Above materials(LDPE, EVA) were used in microcellular foaming injection process. And various effective factors in this process were selected by Axiomatic approach and systematically estimated by DOE(Design of Experiments). As a results, injection type and rate of mixing resins have more influence on forming rate than other factors.

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Study of Sound Absorption & Transmission Characteristics for MCPs Foaming rate by Batch Process (MCPs Closed Cell 의 발포율에 따른 흡차음 특성 연구)

  • 이병희;차성운;강연준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.364-368
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    • 2004
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. This research based on the experiment of sound absorption & transmission characteristics inquire into acoustic property of Micro Cellular Plastics. This experiment clarify the change of cell foaming rate for foaming time and the change of sound absorption & transmission for foaming rate.

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