• 제목/요약/키워드: foaming process

검색결과 192건 처리시간 0.025초

Effect of Process Conditions on the Microstructure of Particle-Stabilized Al2O3 Foam

  • Ahmad, Rizwan;Ha, Jang-Hoon;Hahn, Yoo-Dong;Song, In-Hyuck
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.278-284
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    • 2012
  • $Al_2O_3$ foam is an important engineering material because of its exceptional high-temperature stability, low thermal conductivity, good wear resistance, and stability in hostile chemical environment. In this work, $Al_2O_3$ foams were designed to control the microstructure, porosity, and cell size by varying different parameters such as the amount of amphiphile, solid loading, and stirring speed. Particle stabilized direct foaming technique was used and the $Al_2O_3$ particles were partially hydrophobized upon the adsorption of valeric acid on particles surface. The foam stability was drastically improved when these particles were irreversibly adsorbed at the air/water interface. However, there is still considerable ambiguity with regard to the effect of process parameters on the microstructure of particle-stabilized foam. In this study, the $Al_2O_3$ foam with open and closed-cell structure, cell size ranging from $20{\mu}m$ to $300{\mu}m$ having single strut wall and porosity from 75% to 93% were successfully fabricated by sintering at $1600^{\circ}C$ for 2 h in air.

발포재료(Al)의 점성 및 표면장력과 첨가요소의 영향에 관한 연구 (A Study on the Viscosity and Surface Tension for Foaming Materials and the Effects of Addition Elements)

  • 박수한;김상열;안득규;하동인;조순형;배석천;허보영
    • 한국재료학회지
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    • 제12권9호
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    • pp.729-734
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    • 2002
  • Porous Al metal was produced by batch type casting process. In this foaming process, the viscosity and surface tension of molten Al as two most important factors have been investigated in the temperature range of 680-95$0^{\circ}C$ by the ring method and rotational method respectively. The experimental results showed that both the surface tension and viscosity of the melt decreased linearly with increasing temperature. Addition of Ca decreased surface tension, but increased viscosity significantly.

활성슬러지공정의 수리학적 충격부하 반응 (Hydraulic Shock Load Response of Activated Sludge Process)

  • 황규대;김민호;고새봄;조철휘
    • 상하수도학회지
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    • 제11권3호
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    • pp.67-78
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    • 1997
  • The objective of study was to examine to transient response of hydraulic shock loading in activated sludge process for treatment of municipal sewage. The general experiment approach was to operate the system under steady-state(pre-shock), then to apply step changes during 24hours in fourfold hydraulic shock loading at the same organic loading. Performance was assessed in both the transient state and the new steady-state(post-shock). Three bench scale activated sludge reactors were operated to investigate the effect of fourfold hydraulic shock loading on TSS and COD removal efficiency. In activated sludge reactors operated with 13hours and 7hours of HRT, effluent quality of all reactors was not changed for few effects, and also showed no foaming and no sludge bulking. Those results are the same as sludge withdrawn reactors. The effect of fourfold hydraulic shock loading on the activated sludge reactors operated with 3hours of HRT was most severe. The effluent quality was deteriorated significantly and generate foaming in reactors. Less than 24hours after the fourfold shock loading applied, the activated sludge system seemed to attain a new steady-state condition as show by effluent.

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폐 LCD 유리를 이용한 흡음특성을 갖는 붕규산유리발포체 제조 (Preparation of Borosilicate Foamed Glass Body with Sound Absorption Characteristics by the Recycling Waste Liquid Crystal Display Glass)

  • 이철태
    • 공업화학
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    • 제27권6호
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    • pp.612-619
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    • 2016
  • 폐 LCD 판넬로부터 회수된 폐 붕규산유리를 이용하여 흡음특성을 갖는 알루미늄 함유 붕규산유리발포체의 제조 가능성을 조사하였다. 입도 325 mesh 이하의 크기로 분쇄 조절된 폐 붕규산유리분말 100 g에 대해 발포제로서 탄소분을 0.3중량 분율, $Na_2CO_3$, $Na_2SO_4$, $CaCO_3$를 각각 1.5중량 분율, 기공조절제로서 $H_3BO_3$$Al_2O_3$를 각각 6.0 및 3.0 중량분율이 되도록 첨가한 원료 유리분말을 발포소성온도 $950^{\circ}C$에서 20 min간 발포를 진행함으로서 개기공률 45%를 갖는 발포체를 제조하였으며 이 경우 흡음률 0.5~0.7의 흡음 특성을 갖고 있음을 보여 주었다. 아울러 이 흡음성능을 지닌 알루미늄 함유 붕규산유리발포체는 밀도 $0.21g/cm^3$, 굽힘강도 $55N/cm^2$ 이상, 압축강도 $298N/cm^2$ 이상의 우수한 물성을 가지고 있어 다양한 용도에 내화학성 및 내열성의 흡음체로 사용될 수 있다.

수소 축합 반응에 의한 폴리디메틸실록산 미세 발포체의 제조 및 물성분석 연구 (Preparation and characterization of poly(dimethylsiloxane) foam prepared by hydrogen condensation reaction)

  • 이수;문성진
    • 한국응용과학기술학회지
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    • 제33권4호
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    • pp.802-812
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    • 2016
  • 실리콘 폼은 고성능 가스켓, 열 차폐, 진동 마운트 및 Enter 키 패드로 많은 산업 분야에서 난연성 소재로서 매우 유용하다. 실리콘 발포체는 실온에서 백금 촉매 및 무기필러 존재하에서 비닐기를 함유한 폴리실록산 (V-silicone) 및 수산기를 함유한 폴리실록산 (OH-silicone)과 하이드라이드를 함유한 폴리실록산 (H-silicone)의 수소와의 수소축합반응의해 가교와 발포를 동시에 일으켜 제조하였다. 이러한 방법은 종래의 발포와 경화를 각각 실시한 공정보다 매우 편리한 방법이다. 이 실험에 사용 된 기능성 실리콘수지들은 1.0 meq/g의 vinyl기를 가진 점도 20 Pa-s의 V-silicone과 0.4 meq/g의 수산기를 가진 점도 50 Pa-s의 OH-silicone 및 7.5 meq/g의 하이드라이드기를 함유한 점도 0.06 Pa.s.의 H-silicone으로 구성되어 있다. 본 연구에서는 실리콘의 종류 및 함량, 촉매, 충전제 등의 변화에 따른 실리콘수지 발포체의 구조 및 기계적 특성에 미치는 영향을 연구하였다. 백금 촉매는 실리콘 수지에 대하여 0.5 wt%이면 충분하였다. 낮은 점도의 OH-silicone의 첨가는 초기 발포 속도를 높이며 발포체 밀도는 감소시키지만, 낮은 점도의 V-silicone의 첨가는, 인장 강도뿐만 아니라 신율도 감소시킨다. SF-3 조건에서 얻은 실리콘수지 발포체의 밀도, 인장강도 및 신율을 각각 $0.58g/cm^3$, $3.51kg_f/cm^2$ 및 176 %를 얻을 수 있었다. 본 발포 시스템에서의 알루미나 충전재 역시 실리콘수지 발포체의 기계적 특성을 향상시키는 중요한 역할을 하였다.

Compressive Strength Properties of Geopolymers from Pond Ash and Possibility of Utilization as Synthetic Basalt

  • Kim, Byoungkwan;Lee, Bokyeong;Chon, Chul-Min;Lee, Sujeong
    • 한국세라믹학회지
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    • 제56권4호
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    • pp.365-373
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    • 2019
  • Pond ash is a mixture of mostly coarser fly ash and bottom ash. The recycling rate of pond ash is low because pond ash is mixed with seawater and deposited in ponds. The pond ash is also subjected to natural weathering over a period of time. In this study, we investigated whether pond ash can be used as a raw material of geopolymers, without any purification process or through a minimal purification process. In addition, we investigated whether synthetic basalt made by adding foaming agent to geopolymer or casting it into a mold can show the surface of the natural basalt as it is. The highest 7-day compressive strength in geopolymers from pond ash without purification process was 26 MPa. The highest 7-day compressive strength in geopolymers from pond ash with impurities removed through dry sieve analysis was found to improve to 80 MPa. On the other hand, synthetic basalt made with geopolymer was shown to be more advantageous aesthetically when produced by casting it in a silicone mold rather than by adding a foaming agent. Non-purified pond ash can be made into geopolymers having low strength. Pond ash purified by sieving can, without use of an aggregate, be made into geopolymer having high-strength. Also, it is possible to produce synthetic basalt with the same appearance as natural basalt and sufficient strength for commercialization. This process will contribute to the mass consumption and recycling of pond ash.

1,3-디옥산을 함유한 분해성 계면활성제의 합성의 및 계면 특성 (Synthesis of Surface Active Properties of Destructible Surfactants with 1,3-Dioxane)

  • 김치회;노윤찬;김유옥;남기대
    • 한국응용과학기술학회지
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    • 제13권3호
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    • pp.61-71
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    • 1996
  • In acid-catalyzed acetal cyclization of long aliphatic aldehydes($R=n-C_7H_{15}$ ; $n-C_9H_{19}$ ; $n-C_{11}H_{23}$) with 1,1,1-tris(hydroxymethyl)propane, 2-alkyl-5-hydroxymethyl-5-ethyl-1,3-dioxanes were obtained. The final products, sodium 2-alkyl-5-(sulfonatedpropylethermethyl)-5-ethyl-1,3-propanesultion in the presence of sodium hydride. These compounds were a new group of destructible surfactants which were readily hydrolyzed and oxidized in natural water reservoirs. Physical properties of these new compounds involved some surface properties such as Krafft point(Kp), critical micelle concentration(cmc), surface tension of aqueous solutions near cmc(${\gamma}_{min}$), foaming power, emulsion power and hydrolysis properties were determined. The destructible surfactants containing 1,3-dioxane ring were synthesized to about $85{\pm}5.5%$ yield. The cmc values of the compounds by ring method were assumed to $0.5{\sim}5.0{\times}10^{-3}mol/L$ range and surface tensions at cmc were $29.5{\sim}33.0dyne/cm$ respectively at $25^{\circ}C$. The foaming power and foam stability were $170{\sim}230mm$ and $52{\sim}135mm$ respectively at $1{\times}10^{-2}mol/L$, foam was occurred rarely below $1{\times}10^{-3}mol/L$. The emulsion property of liquid paraffin was better than that of soybean oil. For hydrolysis property with ph and time, these compounds were decomposed within about 200minutes at $ph1{\sim}2$. Hopefully these compounds are expected to be a good O/W emulsifier that have decomposability in acid and may be used in the process which do not need foaming.

고주파가열을 이용한 정어리 발포건조제품의 가공 I. 첨가물의 배합 및 가공방법 (Dehydration of foamed sardine-starch paste by microwave heating. (Formulation and processing conditions))

  • 이병호
    • 기술사
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    • 제17권3호
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    • pp.22-31
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    • 1984
  • Sardine ant mackerel so called dark muscled fish have been underutilized due to the disadvantages in bloody meat color, high content of fat, and postmortem instability of protein. Recent efforts were made to overcome these defects and develope new types of product such as texturized protein concentrates and dark muscle eliminated minced fish. Approach of this study is based on the rapicl dehydration of foamed fish-starch paste by dielectric heating. In process comminuted sardine meat was washed more than three times by soaking and decanting in chilled water and finally centrifuged. The meat was ground in a stone mortar added with adequate amounts of salt, foaming agent, and other ingredients for aid to elasticity and foam stability. The ground meat paste was extruded in finger shape and heated in a microwave oven to give foamed, expanded, and porous solid structure by dehydration. Dielectric constant ($\varepsilon$′) and dielectric loss ($\varepsilon$") vcalues of sardine meat paste were influenced by wavelength and moisture level. Those values at 100KHz and 15MHz were ranged 2.25∼9.86 ; 2.22∼4.18 for $\varepsilon$′ and 0.24∼19.24 ; 0.16∼1.25 for $\varepsilon$", respectively, at the moisture levels of 4.2∼13.8%. For a formula for fish-starch paste preparation, addition of 20∼30% starch (potato starch) to the weight of fish meat, 2∼4% salt, and 5∼10% soybean protein was adequate to yield 4∼5 folds of expansion in volume when heated. Addition of egg yolk was of benefit to micronize foam size and better crispness. In order to provide better foaming and dehydration, addition of 0.2∼0.5% sodium bicarbonate foaming agent, was proper to result in foam size of 0.5∼0.7mm and foam density of 200∼400/$\textrm{cm}^2$ which gave a good crispness.

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초임계 이산화탄소를 이용한 Poly(butylene succinate) 발포 (Foaming of Poly(butylene succinate) with Supercritical Carbon Dioxide)

  • 손재명;송권빈;강병욱;이광희
    • 폴리머
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    • 제36권1호
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    • pp.34-40
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    • 2012
  • 초임계 $CO_2(scCO_2)$를 사용하여 poly(butylene succinate) (PBS)를 발포하였다. PBS는 용융 강도를 높이기 위하여 반응 컴파운딩 기법으로 개질하였다. $scCO_2$로 포화된 PBS를 강하 융점 이상의 온도에서 빠르게 압력을 낮춤으로써 미세기포 발포체를 제조하였다. 발포체의 구조는 공정 조건을 변화시켜 제어할 수 있었다. 다른 변수들은 고정하고 발포 온도만 변화시킨 실험은 발포 온도가 높을수록 셀 크기는 증가하고, 셀 밀도는 감소함을 보여주었다. 포화 압력이 클수록 기핵 밀도가 높아졌으며, 그 결과로 셀의 크기는 감소하였다. 감압 속도가 느린 경우에는 셀이 장시간 동안 팽창함으로써 보다 큰 셀이 얻어졌다.