• Title/Summary/Keyword: foaming process

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Optimal Process Condition and Blowing of Thermoplastic Polyester Film using Thermally Expandable Microcapsule (열팽창 캡슐을 적용한 발포 폴리에스테르 필름의 최적 공정 조건 및 발포 특성)

  • Bak, A Ram;Park, Jung Hyun;Lee, Seung Geol
    • Textile Coloration and Finishing
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    • v.31 no.3
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    • pp.187-194
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    • 2019
  • Blowing film was prepared using polyester elastomer with thermally expandable microcapsule to investigate the optimum blowing properties and the film making process. Physical properties including specific gravity, blowing efficiency, foaming shape, tensile strength and elongation of polyester film were tested by varying the process condition of temperature and revolution per minutes of the extruder. The lowest specific gravity of 0.709 can be achieved with excellent foaming cells at $210^{\circ}C$ and 50 RPM conditions. The highest tensile strength and elongation was shown at $210^{\circ}C$, 100 RPM and $230^{\circ}C$, 25 RPM conditions. However, most of the prepared polyester films showed over $1kg_f/mm^2$ of tensile strength which is reasonable value to use in film applications.

A Study on the Extrusion Foaming of Polypropylene (폴리프로필렌의 압출발포 특성에 관한 연구)

  • 황대영;한갑동;홍다윗;이규일;이기윤
    • Polymer(Korea)
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    • v.24 no.4
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    • pp.538-544
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    • 2000
  • The characteristics of cell growth and foamed cell structures of PP were investigated by a continuous foaming process. The operating parameters were the contents of blowing agent and nucleating agent, nucleating agent contents, die temperatures and die dimensions. The foaming cells grew without collapse at less than 14.5 wt% of blowing agent, isopentane. But the cells were collapsed when the blowing agent content was more than 14.5 wt%. The foam density dramatically decreased when a very small amount of the nucleating agent, 1 wt%, was added. After the nucleating agent was added, the cell's weight plummeted to one-seventh of its previous weight. Stable foam cell structures were formed at the die temperature of 17$0^{\circ}C$. However, the effects of the pressure drop rate on the cell morphology were not serious.

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Effects of Irradiation Crosslinking and Molecular Weight Properties on Crosslinked PP Foaming Process (전자선 조사량과 분자량 특성이 전자선 가교 PP 발포 가공에 미치는 영향)

  • 홍다윗;윤광중;백운선;정영헌;이준길
    • Polymer(Korea)
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    • v.26 no.4
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    • pp.508-515
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    • 2002
  • The effects of the crosslinking caused by irradiation dose, molecular weights of the foaming materials, and various foaming processes on the foam structure of the polypropylene (PP) were investigated. The maximum gel content of the PP was 48% when the sheet was irradiated with 3.2 Mrad. This high gel content improved the cell structures by providing high thermal stability. The increase of both the gel content and structural development were stopped at the irradiation dose exceeding 3.2 Mrad. The increase of the molecular weights served to help produce a foam with particularly fine and even cell structures, along with improved thermal stability as well.

The Study on Fabrication and Sound Absorption Properties of Al-Zn-Mg-Cu Alloy Foams (Al-Zn-Mg-Cu 발포합금 제조 및 흡음특성에 관한 연구)

  • Jeong, Seung-Reung;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.31 no.3
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    • pp.145-151
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    • 2011
  • Metallic foam has been known as a functional material which can be used for absorption properties of energy and sound. The unique characteristics of Al foam of mechanical, acoustic, thermal properties depend on density, cell size distribution and cell size, and these characteristics expected to apply industry field. Al-Zn-Mg-Cu alloy foams was fabricated by following process; firstly melting the Al alloy, thickening process of addition of Ca granule to increased of viscosity, foaming process of addition of titanium hydride powder to make the pores, holding in the furnace to form of cooling down to the room temperature. Metal foams with various porosity level were manufactured by change the foaming temperature. Compressive strength of the Al alloy foams was 2 times higher at 88% porosity and 1.2 times higher at 92% porosity than pure Al foams. It's sound and vibration absorption coefficient were higher than pure Al foams and with increasing porosity.

Foaming Characteristics and Physical Properties of Ethylene Vinyl Acetate Copolymer Foams (Ethylene Vinyl Acetate Copolymer 발포체의 발포특성 및 물리적 특성)

  • Kim, Jin-Tae;Son, Woo-Jung;Ahn, Byung-Hyun;Kim, Won-Ho
    • Elastomers and Composites
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    • v.36 no.1
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    • pp.52-60
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    • 2001
  • Physical properties of foams depend on the density of foams, Physical properties of base polymers, open ceil contents, and cell structures including the size, size distribution, shape of ceil and the thickness of membrane and strut. The density of foam is affected by raw materials, concentration oi crosslinking agent and blowing agent and process parameters such as processing technique and condition. Ethylene vinyl acetate copolymer(EVA) foam is a crosslinked cellular material. The foaming characteristics and physical properties of EVA foam are affected by decomposition rate of blowing agent. In this study, the decomposition rate of blowing agent and crosslinking rate, foaming characteristics and physical properties of foams were evaluated. The slow decomposition rate of blowing agent results in low density foam, good shock absorption property and uniform cell size distribution compared to the high decomposition rate of blowing agent.

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Evaluation of Warm Mix Asphalt Mixtures with Foaming Technology and Additives Using New Simple Performance Testing Equipment (새로운 Simple Performance Testing 장비를 이용한 중온형 폼드 아스팔트 혼합물의 공용성 평가)

  • Kim, Yong-Joo;Im, Soo-Hyok;Lee, David;Hwang, Sung-Do
    • International Journal of Highway Engineering
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    • v.10 no.4
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    • pp.19-29
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    • 2008
  • To produce asphalt mixtures at temperature significantly below $135^{\circ}C$, called "Warm Mix Asphalt (WMA)", new technologies are currently being developed worldwide. To produce WMA mixtures in this research, foaming technology is adopted to effectively disperse asphalt binder at lower temperature than hot mix asphalt (HMA) in the field. The main objectives of this study are to develop WMA process using foaming technology (WMA-foam) and evaluate its performance characteristics under various temperatures and loading conditions. WMA-foam mixtures were produced by injecting PO 64-22 foamed asphalt into warm aggregates whereas WMA mixtures were produced by adding PO 64-22 asphalt (without foaming) in the warm aggregates. Both dynamic modulus and flow number of WMA-foam mixtures were higher than those of WMA mixtures. Based on the limited dynamic modulus and repeated load test results, it is concluded that the WMA-foam mixtures using warm aggregates at $100^{\circ}C$ are more resistant to fatigue cracking and rutting than WMA mixtures.

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Characterization of Poly(lactic acid) Foams Prepared with Supercritical Carbon Dioxide (초임계 이산화탄소를 이용하여 제조한 Poly(lactic acid) 발포체의 특성 분석)

  • Shin, Ji Hee;Lee, Hyun Kyu;Song, Kwon Bin;Lee, Kwang Hee
    • Polymer(Korea)
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    • v.37 no.6
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    • pp.685-693
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    • 2013
  • The foams of a poly(lactic acid) modified by the reactive compounding were produced with the batch foaming technique using supercritical $CO_2(scCO_2)$. Experiments were performed at $105{\sim}135^{\circ}C$ and 12~24 MPa. The blowing ratio and foam structure were significantly affected by changing the temperature and pressure conditions in the foaming process. The blowing ratio first increased with increasing foaming temperature and saturation pressure, reached a maximum and then decreased with a further increase in the foaming temperature and saturation pressure. Decreasing the rate of depressurization permitted a longer period of cell growth and therefore larger microcellular structures were obtained.

Formation of cell under $1\mu{m}$ by quenching (Quenching을 이용한 $1\mu{m}$ 미만의 Cell 형성)

  • Lee B.H.;Cha S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1420-1423
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. Reduction of MCPs cell size increases the intensity of MCPs. This research based on the experiment about cell size reduction method. At this study, Quenching & Pressure foaming process are introduced to one of methods. Conclusion of study is that Quenching process is the simplest process for nano cell formation.

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