• 한국산학기술학회논문지
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• 제18권6호
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• pp.692-696
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• 2017

프레스 부품의 형상은 고객 요구와 공정단축 및 비용절감으로 점점 복잡하게 변하고 있다. 또한 프레스공정은 많은 인자의 영향으로 양산 중에도 안정성이 수시로 변하고 있다. 공정의 안정성을 확보하는 데는 형상, 소재, 프레스, 금형 및 윤활에 대한 사전 연구가 충분히 되어 허용된 공차 안에서 재현성이 구현되는 공정을 수립해야 한다. 하지만 예측하지 못한 공정인자들의 변화는 양산라인 정지와 생산계획에 차질을 현장에서 야기 시키고 있다. 이에 프레스금형에 센서를 적용해 실시간 공정을 모니터링 할 수 있는 방법을 본 논문에선 소개한다. 비접촉식으로 판재의 흐름을 측정하는 센서와 그 중 양산에 적용 가능성이 높은 광학센서를 사용한 실험 사례를 제시했다. 원통드로잉금형에 광학센서를 설치해 소재, 블랭크홀더힘, 드로잉비를 변화시키며 센서의 사용 가능성을 테스트했다. 또한 각통드로잉 금형을 사용해 국부적으로 다른 판재의 흐름을 정량화 했고 측정값이 소재의 연신에 의해 드로잉 깊이보다 항상 작다는 것을 정량적으로 측정하였다. 마지막으로 프레스 금형에 센서를 접목시켜 사용할 수 있는 분야에 대해 제안을 하였다. 원가절감에 대한 Needs가 지속적으로 증가하고 이를 통해 글로벌 금형경쟁력을 확보해야하는 시점에 기여가 되었으면 한다.

• 한국자동차공학회논문집
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• 제12권6호
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• pp.38-45
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• 2004

This paper studies the effects of intake port configuration on the swirl that is key parameter in the flow field of direct injection diesel engines. In-cylinder flow characteristics is known to have significant effects on fuel air mixing, combustion and emissions. To investigate the swirl flow generated by various intake ports, steady state flow tests were conducted to evaluate the swirl. Helical port geometry, SCV shape and bypass were selected as the design parameters to increase the swirl flow and parametric study was performed to choose the optimal port shape that would generate a high swirl ratio efficiently. The results revealed that a key factor in generating a high swirl ratio was to suitably control the direction of the intake air flow passing through the valve seat. For these purposes, we changed the distance of helical and tangential port as well as installed bypass near the valve seat and the effects of intake port geometry on in-cylinder flow field were visualized by a laser sheet visualization method. From the experimental results, we found that the swirl ratio and mass flow rate had a trade off relation. In addition, the result indicates that the bypass is a effective method to increase the swirl ratio without sacrificing mass flow rate.

• Journal of Advanced Marine Engineering and Technology
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• 제18권3호
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• pp.34-42
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• 1994

The present study is aimed to improve the PIV performance by suggesting a two-frame particle identification technique and by introducing estimation method of wall pressure distribution from the velocity data. Adopted image processing system consists of one commercial image board slit into a personal computer, 2-D sheet light generator, flow picture recording apparatus and related particle identification software. A revised particle tracking method essential to PIV performance is obtained by particle centroid correlation pairing (CCP) and its effectiveness is ascertained by comparison with multi-frame identification.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.240-245
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• 1994

Experiments on the drawability of squared boxes have been performed under various working conditions. In the present work, the pattern of material flow and the local change in the thickness of shell are used as the measures of drawability, and they are measured using the photo-etching technique. The effects of the size of draw bead, the magnitude of blank holding force and the condition of lubrication on the drawability of squared boxes have been analyzed.

• 유변학
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• 제6권2호
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• pp.129-138
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• 1994

공압출되는 sheet die에서 고분자 물질의 비등온 유동유동을 수치모사하였다. 유변학 적 식으로 power-law model을 사용하였고, 격자생성법을 이용한 유한차분법을 사용하였다. 수치계산을 통해 수축채널에서의 온도 분포를 구해보고 점도가 채널에서의 온도 분포를 구 해 보고 점도가 채널에서의 압력강하 및 신장속도에 미치는 영향을 알아보았다. 압력강하는 외부 유체의 점도 및 heat dissipation의 영향을 크게 받았다. 신장속도는 외부 유체의 점도 가 증가함에 따라 커진 반면 내부 유체의 점도가 증가함에 따라 커진반면, 내부 유체의 점 도증가에 따라 감소하였고, heat dissipation에 의해 증가하였다.

• 유변학
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• 제6권2호
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• pp.119-128
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• 1994

공압출되는 sheet die에서 뉴튼 유체의 수축흐름을 격자생성법을 이용한 유한차분법 을 사용하여 수치모사하였다. 계면조건의 처리방법을 개발하였고 점도 및 채널 모양이 압력 강하 및 신장속도에 미치는 영향을 알아보았다. 압력강하는 점도비의 영향을 크게 받았으며 신장속도는 점도비 및 채널 모양의 영향을 크게 받았다. 여러 가지채널모양에서 신장속도를 비교해 본 결과, 트럼펫 모양의 수축채널이 신장속도가 가장속도가 가장 작게 나타났다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 추계학술대회논문집
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• pp.76-79
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• 1997

In this study, an elasto-plastic finite element code, ESFORM, was developed to analyze sheet stamping processes. A formulation of 4-node degenerated shell element was implemented in the code. Workpiece materials were assumed to have planar anisotropy, and governed by associated flow rule. Explicit time integration method was employed to save computation time and reduce the required computer memory. Penalty method was used to describe interface behavior between workpiece and rigid die. Deep drawing of square cup and front finder stamping processes were simulated by ESFORM>

• Journal of Advanced Marine Engineering and Technology
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• 제28권6호
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• pp.922-930
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• 2004

An experimental investigation was performed to study on the generation of air bubble and air core with swirling flow in a horizontal cicular tube. To determine some characteristics of the flow, 2D PIV technique is employed for velocity measurement in water. The experimental rig is manufactured from an acryl tube. The test tube diameter of 80mm, and a length of 3000mm. The used algorithm is the gray leve cross-correlation method(Kimura et al. 1986). An Ar-ion laser is used and the light from the laser(500mW) passes through a probe to make two-dimensional light sheet. In order to make coded images of the tracer particles on one frame, an AOM(Acoustic-Optical Modulator) is used. The maximum axial velocities showed near the test tube wall at y/D =0.1 and y/D =0.9 along the test tube. The higher Reynolds number increase, the lower axial velocities are showed in the center of the test tube. The air bubbles are generated from Re =10,000 and developed into air core from the recirculating water pump rpm equal 30Hz. The pressure and temperature are measured across the test tube at X/D=3.33.

• 대한기계학회논문집B
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• 제26권8호
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• pp.1145-1152
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• 2002

A non-intrusive Planar Laser-Induced Fluorescence(PLIF) technique was applied to study the turbulent mixing process in a Rushton turbine reactor. Instantaneous and ensemble averaged concentration fields was obtained by measuring the fluorescence intensity of Rhodamine B tracer excited by a thin Nd:Yag laser sheet illuminating the whole center plane of the stirred tank. The gray level images captured by a 14-bit cooled CCD camera could be transformed to the local concentration values using a calibration matrix. The dye injection point was selected at the tank wall with three quarter. height (3/4H) from the tank bottom to observe the mixing characteristics in upper bulk flow region. There exist distinct two time scales: the rapid decay of mean concentration after the dye infusion reflects the large scale turbulent mixing while the fellowed slow decay reveals the small scale molecular mixing. The temporal change of concentration variance field conjectures the two sequential processes for the batch type mixing. An inactive column of water is existed above the impeller disk, in which the fluid rotates with the shaft but is isolated from the mean bulk flow.

• 한국가시화정보학회:학술대회논문집
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• 한국가시화정보학회 2003년도 추계학술대회 논문집
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• pp.67-70
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• 2003

Hard disk drives (HDD) in computer are used extensively as data storage capacity. The trend in the computer industry to produce smaller disk drives rotating at higher speeds requires an improved understanding of fluid motion in the space between disks. Laser sheet and digital camera was used for 2-dimensional visualization of the unsteady flow between the center pair of two co-rotating disks in air with a cylindrical enclosure (or shroud). Geometric parameters are gap height (H) between disks, and gap distance (G) between disk tip and shroud. The lobe-structured boundary between inner region and outer region was detected by inserted particles, and the number of dominant vortices was determined clearly It is found from flow visualization that the number of vortex cells can be correlated with Reynolds number based on H which is defined as $Re_H={\Omega}RH/v$ ranging from $3.18\times10^3\;to\;1.43\times10^4$, and decreases as the disk speed increases. The lobe pattern by vortex cells is changed to a circular pattern for the wide gap than narrow one.