• 소성∙가공
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• 제7권3호
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• pp.233-245
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• 1998

A new approach has been proposed for the incremental analysis of the nonsteady state large deformation of planar anisotropic elastic-plastic sheet forming. A mathematical brief review of a constitutive law for the incremental deformation theory has been presented from flow theory using the minimum plastic work path for elastic-plastic material. Since the material embedded coordinate system(Lagrangian quantity) is used in the proposed theory the stress integration procedure is completely objective. A new return mapping algorithm has been also developed from the general midpoint rule so as to achieve numerically large strain increment by successive control of yield function residuals. Some numerical tests for the return mapping algorithm were performed using Barlat's six component anisotropic stress potential. Performance of the proposed algorithm was shown to be good and stable for a large strain increment, For planar anisotropic sheet forming updating algorithm of planar anisotropic axes has been newly proposed. In order to show the effectiveness and validity of the present formulation earing simulation for a cylindrical cup drawing and front fender stamping analysis are performed. From the results it has been shown that the present formulation can provide a good basis for analysis for analysis of elastic-plastic sheet metal forming processes.

• 소성∙가공
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• 제32권6호
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• pp.360-366
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• 2023

This study is concerned with the surface quality of products according to the material and coating condition of the forming tool in incremental sheet forming. Three forming tools, SKD11 with and without diamond-like-coating (DLC) and polymer tool tip, were used to form conical and pyramidal geometries to take into account the influence of friction between the forming tool and the sheet on the surface quality including geometric accuracy of deformed samples. Each test was performed using SUS304 with a thickness of 0.4 mm according to different incremental depths per lap of 0.5 mm, 1.0 mm, and 1.5 mm for the contour tool path, considering the increase in normal force which is associated with the frictional behavior during local deformation. The surface quality was then investigated through surface roughness measured with KEYENCE VR-6000 and relative strain distribution including deformed shape analyzed with ARGUS which is a non-contact optical strain measurement system. Differences between 3D CAD surfaces and captured geometry from experiments were evaluated to compare the effect of friction on geometric accuracy. From comparisons of experimental results, it was revealed that the polymer-based tool tip can improve surface quality and geometric accuracy by reducing the undesired material flow due to local friction in the increment sheet forming process.

• 한국해양환경ㆍ에너지학회지
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• 제10권2호
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• pp.107-111
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• 2007

경계를 가지는 비점성 2유체 유동을 해석할 수 있는 수치해법을 개발하고 이를 이용하여 초기에 정지되어 있는 액체판의 끝단에서 일어나는 수축현상을 분석하였다. 경계면은 보오텍스 쉬트로 모델하였고 유동장은 와도격자법과 경계면추적법을 적용하여 계산하였다. 액체판의 끝단은 표면장력에 의해 수축되고 뭉툭한 형상을 취하게 되고, 이러한 끝단은 잘룩한 형상의 통로에 의하여 액체판에 연결되어 안쪽으로 끌려들게 된다. 이러한 현상을 비점성 조건에서 운동에너지 변화를 포함한 무차원 수의 함수로 분석하였다. 끝단의 수축속도는 로 파악되었고 표면장력파의 전파특성이 엄밀하게 조사되어야 함을 밝혔다.

• Journal of Computational Design and Engineering
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• 제3권4호
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• pp.330-336
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• 2016

The present work is concerned with heat and mass transfer of an electrically conducting second grade MHD fluid past a semi-infinite stretching sheet with convective surface heat flux. The analysis accounts for thermophoresis and thermal radiation. A similarity transformations is used to reduce the governing equations into a dimensionless form. The local similarity equations are derived and solved using Nachtsheim-Swigert shooting iteration technique together with Runge-Kutta sixth order integration scheme. Results for various flow characteristics are presented through graphs and tables delineating the effect of various parameters characterizing the flow. Our analysis explores that the rate of heat transfer enhances with increasing the values of the surface convection parameter. Also the fluid velocity and temperature in the boundary layer region rise significantly for increasing the values of thermal radiation parameter.

• 소성∙가공
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• 제8권5호
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• pp.465-470
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• 1999

Many researchers have, nowadays, studied on spinning which can produce highly qualified products by CNC spinning machine equipped with hydraulic devices. The products have continuous metal flow which improves fatigue life, yield point, tensile strength and hardness. This study is to investigate the influence of various working conditions on the spinnability of cylindrical cups such as feed rate(ν), feed pitch(p), angle of roller holder(α), and the inclination angle of first roller path. Through experiments the feed rate of (0.4∼0.7) mm/rev was shown to give the drawing ratio of 2.5 when the angle of roller holder was 5°, However, by increasing the angle of roller holder from 5°to 20°, the range of feed rate which can produce deeper cups became wider and the spinnability was also improved. The optimum working conditions, for the maximum formability of aluminum sheet metal as well as dimensional accuracy of spun cups, are presented and discussed.

• 소성∙가공
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• 제21권4호
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• pp.221-227
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• 2012

The automotive and electronic industries have seriously considered the use of magnesium alloys because of their excellent properties such as strength to weight ratio, EMI shielding capability, etc. However, it is difficult to form magnesium alloys at room temperature because of the mechanical deformation related to twinning. Hence, magnesium alloys are normally formed at elevated temperatures. In this study, a temperature dependent constitutive model, the C-H/V model, for the magnesium alloy AZ31B sheet is proposed. A hardening law based on nonlinear kinematic and H/V(Hollomon/Voce) hardening model is used to properly characterize the Bauschinger effect and the stabilization of the flow stress. Material parameters were determined from a series of uni-axial cyclic experiments(C-T-C) with the temperature ranging between 150 and $250^{\circ}C$. The developed models are fit to experimental data and a comparison is made.

• 한국해양공학회지
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• 제13권1호통권31호
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• pp.105-112
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• 1999

This research is an experimental investigation of the region of the Biased Flow. This experiment was carried out in a circulating water channel, and the results are analyzed by using the PIV technique. The results are presented in velocity vector field, velocity contour and vorticity contour. The results were compared with those of Zdravkovich which were carried out in a wind tunnel. These results will be very useful to verify numerical codes.

• 한국생산제조학회지
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• 제19권2호
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• pp.163-170
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• 2010

We have studied on welding dissimilar materials of cold-reduced carbon steel sheet and stainless steel sheet together by using laser beam. It is well known that stainless steel is so strong againt rust and heat, while cold-reduced carbon steel is widely used in various parts of industry. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam by adjusting the power output of 3kW laser. Other conditions of the experiments were as follows : the welding speed was varied in the range between 2m/min and 7m/min, argon gas and helium gas were used as shield gas, the flow value of shield gas was ranged between $10{\ell}/min$ and $30{\ell}/min$, and the gap of two materials was ranged between 0mm and 0.3mm. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 4, the flow value of $20{\ell}/min$, the gap of two materials 0, and the use of helium gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.

• 한국해양환경ㆍ에너지학회지
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• 제2권2호
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• pp.70-77
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• 1999

와류에 의한 이중 유벽 사이에 가두어진 기름층과 물의 계면의 교란에 대하여 고찰하였다. 와류는 전부 유벽의 끝에서 발생되는 것으로 간주하였다. 유동장의 해석을 위하여 포텐셜 유동 가정하에 계면을 와 특이점 분포면(vortex sheet)으로 나타내었다. 계면의 형상은 계면에 유한개의 가상의 입자를 설정한 후 그 위치를 추적하여 추하였다. 입자의 속도는 와 분포면에 의해서 유발되는 속도를 Biot-Savart 적분을 통해 구하고 여기에 이동하는 점와류(point vortex)에서 유발되는 속도를 합하여 구하였다. 시간에 대한 와 분포면상의 와도의 변화는 계면에서의 와도 방정식을 해석하여 구하였다. 여러 조건하에서 계산된 결과를 바탕으로 상당한 파고의 계면파가 전부 유벽 하단에서 발생되는 와류에 의하여 생성될 수 있음을 입증하였다.

• 대한기계학회논문집
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• 제16권5호
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• pp.873-882
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• 1992

본 연구에서는 축대칭 형상의 하이드로 미케니칼 디프드로잉 공정을 강소성 유한요소법으로 해석하는 것이다. 본 논문에서는 Fig.1에서 보이는 바와 같은 경우 에 대하여 평두 펀치(flat headed punch)를 사용한 공정을 강소성 유한요소법으로 해 석하였으며 펀치 행정에 따른 챔버내의 압력 및 플랜지부의 압력분포를 구하였다. 접촉부의 처리는 플랜지부의 압력분포를 구하였다. 접촉부의 처리는 Yang등이 제안 한 방법을 적용하였다. 이론해석의 타당성을 알아보기 위하여 금형을 설계, 제작하 고 실험을 수행하여 결과를 비교 검토하였다.