• Title/Summary/Keyword: flow sheet

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A Study on the Cutting characteristics of a plastic sheet including Friction (마찰을 고려한 플라스틱 시트의 절단특성에 관한 연구)

  • Han Joohyun;Kim Dohyun;Kim Chungkyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.245-248
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    • 2004
  • The press cutter is productive equipment that practically manufactures materials such as fabrics, papers, films, leathers, rubbers etc. into the desired shapes using cutting method. Plate cutting process is one of the primary energy absorbing mechanisms in a grounding or collision event. The cutting mechanism is complicated and involves plastic flow of plate in the vicinity of the tip, friction between wedge and plate, deformation of plate. In this paper, we studied the effect of friction between cutter and plastic sheet for producing precise and superior products. The press cutter is analyzed numerically using MARC finite element program according to the variation of friction coefficients. The FEM results showed that normal stress, equivalent cauchy stress, normal total strain, equivalent total strain are good when friction coefficient is 0.0 and shear stress, shear total strain are good when friction coefficient is 0.8.

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Process -dynamic Model for Stock-fluid in a Pressurized Paper Machine Headbox (초지기 가압-헤드박스 내 지료유체의 공정-동특성모델)

  • 윤성훈
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.3
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    • pp.35-46
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    • 1999
  • Mathematical modeling provided a systematic analysis for the dynamic behavior of stock fluid in a paper machine pressurized headbox. Dynamic responses of liquid level, sheet basis weight and hydraulic pressure were predicted from the simulation model which represents the system. A unit step and asinusoidal wave load were considered as the input forcing functions in the headbox. Results are summarized as follows : 1. The dependence of sheet basis weight on liquid level in the pressurized-headbox was non -linear. 2. Liquid level in the head-box showed first-order lag with a unit step forcing to fluid input rate ; 3 . The amplitude of wave response of liquid level was inversely proportional to the time content for the sinusoidal input changes ; 4.Sheet basis weight showed second-order oscillating underamped responses for the step input load of flow rate ; 5. The damping factor in the second-order system was a function of air-pressure in the headbox ; and, 6. Dead-time existed in the measuring process for the headbox slice pressure.

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Design and Test Rig Construction for Piezoelectric Pump having Sheet Type Check Valve (시트 체크밸브를 갖는 압전펌프 설계 및 펌프 실험장치 제작)

  • 함영복;유진산;윤소남;최성대
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1442-1445
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    • 2003
  • In precision machinery industry, it's required with small size and low noise design to using in constant liquid delivery equipment. To accomplish it's purpose, we designed the check valve with rubber sheet of circle shapes as a possible assembly in pump body. The test equipment for piezoelectric pump was able to test pressure-flow property and output property of piezoelectric pump by variation(magnitude of voltage and frequency) of input power.

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An Overview of Liquid Spray Modeling Formed by High-Shear Nozzle/Swirler Assembly

  • Koo, Ja-Ye
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.726-739
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    • 2003
  • A multi-dimensioanl model is being increasingly used to predict the thermo-flow field in the gas turbine combustor. This article addresses an integrated survey of modeling of the liquid spray formation and fuel distribution in gas turbine with high-shear nozzle/swirler assembly. The processes of concern include breakup of a liquid jet injected through a hole type orifice into air stream, spray-wall interaction and spray-film interaction, breakup of liquid sheet into ligaments and droplet,5, and secondary droplet breakup. Atomization of liquid through hole nozzle is described using a liquid blobs model and hybrid model of Kelvin-Helmholtz wave and Rayleigh-Taylor wave. The high-speed viscous liquid sheet atomization on the pre-filmer is modeled by a linear stability analysis. Spray-wall interaction model and liquid film model over the wall surface are also considered.

A Study of Tool Planning for FRT-PLR-L/R Stamping Process by using Forming Analysis (성형해석을 이용한 프론트 필라의 성형 공법 개발에 관한 연구)

  • Jung, Dong-Won;Ko, Dae-Lim
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.10
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    • pp.890-896
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    • 2008
  • Sheet metal forming is one of the most useful and important method in manufacturing of the autobody panels because of the excellent production rate. The objectives of sheet metal forming processes are getting a desired geometrical shape of products with good quality, low cost and reasonable lead time. In this paper, we examined the validity of finite element method analysis on the automobile FRT-PLR-L/R stamping process by using the lancing engineering method. Lancing is a press operation in which a single-line cut or slit is made on part way across the strip stock, without removing any metal. As a result, it has shown that the proper lancing engineering method could prevent fracturing by improving sheet metal flow.

Predictions of Texture Evolution and Plastic Anisotropy by Cross Rolling Based on Crystal Plasticity (결정소성학을 이용한 교차압연시의 집합조직과 소성이방성의 예측)

  • Kim D. S.;Won S. Y.;Son H. S;Kim Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.309-312
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    • 2001
  • FEM simulating system of the cross-rolling texture formation offers a systematic and efficient way of exploring the relationship between the process variables and the state of plastic anisotropy of sheet product. Cross-rolled sheets possess higher average plastic strain ratios and lower planer anisotropy than those of the straight-rolled sheets. The employed model is a finite-element polycrystal model which each element used in FEM is assumed to be a crystal having different orientation by Takahashi. Texture development, deformation textures due to cross-rolling are predicted for face-centered cubic sheet metal. Crystal orientations are assigned on the basis of the pole figures obtained by X-ray diffraction. Development of anisotropy during cross rolling of an fcc sheet material is predicted theoretically with respected to flow stress and R-value in tensile test.

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A Study on the Development of Lancing Process Method Using Forming Analysis (성형해석을 이용한 랜싱공법 개발에 관한 연구)

  • Jung, Dong-Won;Ko, Dae-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.171-177
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    • 2008
  • The characteristics of sheet metal process are little loss of material during process, the short processing time and the excellent price and strength. It has been widely used in autobody, electronic components, aircraftbody, etc. Lancing is a press operation in which a single-line cut or slit is made on part way across the strip stock, without removing any metal. In this paper, we examined the validity of finite element method analysis on the automobile CTR-PLR -L/R stamping process by using the lancing engineering method. As a result, it has shown that the proper lancing engineering method could prevent fracturing by improving sheet metal flow.

Thermal Distribution of Bi-Te Thermoelectric Module with the thickness of Polymer Sheet (고분자 필름의 두께변화에 따른 Bi-Te계 열전모듈의 열분포 특성)

  • Byeon, Jong-Bo;Kim, Bong-Seo;Park, Soo-Dong;Lee, Hee-Woong;Kim, Young-Soo
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1675-1677
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    • 2005
  • In case of attaching thermoelectric module and heat source, the polymer sheet is attached on the $AL_{2}O_3$ plate, which Is cold and hot side of thermoelectric module, in order to enhance mechanical safty of the system. It is impossible to calculate the exact distribution of temperature and flow pattern of inner gap of thermoelectric module. Therefore CFD(Computational Fluid Dynamics) analysis was executed to determine the thermo-fluid phenomena and distribution by Fluent. As the result of these analysis, heat transfer was dominated by conduction and the difference of temperature was linear distribution according to the thickness of polymer sheet.

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Simulation of the Flow around and Estimation of The Force Exerted to a Cylindrical Body By the Discrete Vertex Method

  • Lee, Dong-Ki
    • Journal of Hydrospace Technology
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    • v.1 no.1
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    • pp.1-13
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    • 1995
  • Vortex shedding from a circular cylinder is simulated by means of the discrete vortex method. The shear layer emanating from the separation point is approximated as a sheet vortex which is in turn represented by a sequence of discrete vortices. The strength of these vortices is calculated from the vorticity shedding rate and introduced at a small distance off the side ($\Theta=\pm\pi/2$) of the cylinder surface in regular time step. Sheet vortex cutting, rediscretization and replacement of vortex by vortex segment are put to use to enhance stability of the sheet vortex evolution. The simulated vortex distribution pattern very well reproduces structure like the Karman vortex street. However, as for the force coefficients, the qualitative properties are correctly predicted but some more improvements are needed for the quantitative accuracy.

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A study on structure and separation orientation of fiber-reinforced thermoplastic sheet (섬유강화 플라스틱 복합판의 구조와 분리.배향에 관한 연구)

  • Lee, Dong-Gi;Cho, Kwang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.104-113
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    • 1993
  • Characteristics of fiber-reinforced thermoplastic sheet depend on the quantity and shape of fibers. During a molding process of composites, the fiber-maxtrix separation and fober orientation are caused by the flow during the molding process. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation-orientation and molding conditions. The correlation between the separation and the orientation have to be clarified for designing the fiber structure. In this paper, the degree of nonhomogeneity which is a measure of the separation is obtained using one-dimensional rectangular shaped part compression molding. And the orientation function is defined and measured by the image processing using soft X-rayed photograph and image scammer. Correlation between the degree of nonhomogeneity and the orientation function is discussed.

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