• Title/Summary/Keyword: flexible seal

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The Flexible Seal Fabrication utilizing a rubber Injection Method (고무 인젝션 방법을 이용한 플렉시블 씰 제작)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.707-710
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    • 2010
  • The most important things in the KSLV-I Kick Motor nozzle is a development of flexible seal that is utilized to drive a movable nozzle. Especially, a manufacturing technology of flexible seal is one of the key element in the Kick Motor nozzle development. The method used to produce flexible seal in the Kick Motor is injection method. Mold design technology, rubber injection technic and molding process through flexible seal manufacture has been established. After manufacturing, X-Ray inspection have been carried out to confirm a adhesive and internal array of flexible seal.

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The F/S Concept Design for Solid Motor Thrust Vector Control (고체모터 추력제어를 위한 F/S 개념 설계)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Aerospace Engineering and Technology
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    • v.7 no.1
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    • pp.170-176
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    • 2008
  • The concept design of Flexible Seal for thrust vector control of solid motor was performed. Through the concept design, the optimum pivot point of flexible seal, cross-section configuration of flexible seal and thermal protection system from combustion gas was decided. The pivot point of flexible seal has aft pivot type and cross-section view is conical type. For satisfying a spring torque rate, the shear modulus of rubber has the value of under about 0.6MPa and failure shear stress has over about 2.5MPa.

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Development of Hydraulic Testing Machine for Flexible Seal on Solid Rocket Motor (고체모터 플렉시블 씰을 위한 수압시험장치 개발)

  • Kwon, Tae-Hoon;Rho, Tae-Ho;Kim, Byung-Hun;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.227-230
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    • 2008
  • Movable nozzle with a flexible seal have been used for Thrust Vector Control of the Solid Rocket Motor. The Hydraulic Testing Machine is consisted of Chamber, Actuator, Counterpotentiometer, and evaluates performance of Flexible seal for spring torque and axial compression. The qualification test of Flexible seal was conducted on design condition. A study fix up method of formulation, operation, inspection on Hydraulic testing machine.

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The hydrostatic actuation test on flexible seal of KSLV-I Kick Motor (KSLV-I 킥모터 플렉시블 씰 수압 구동 시험)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.153-156
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    • 2009
  • The pitch and yaw axis controls of Kick Motor, KLSV-I second propulsion system, was provided by the flexible seal that consists of alternate laminate of natural rubber and composite reinforcements between forward and aft ring. A hydrostatic actuating test has been conducted to evaluate a performance of the manufactured flexibke seal before it is assembled at the nozzle. Through the tests, we have verified an actuation torque and axial displacement of the flexible seal according to pressure variation. The actuation torque and axial displacement of all flexible seal is shown below 60kgf-m/deg at without pressure and 6mm at MEOP respectively.

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The Rubber Performance Evaluation for Kick Motor Flexible Seal (킥모터 플렉시블 씰 개발을 위한 고무의 성능 평가)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.1
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    • pp.90-95
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    • 2011
  • A Kick Motor, KSLV-I second stage propulsion system, utilizes a flexible seal for pitch and yaw axis controls during combustion. A flexible seal consists of the alternate laminate of rubber and composite reinforcement between forward and aft rings. A Kick Motor nozzle is rotated by the shear deformation of rubber layers. Consequently, the development of rubber, which is appropriate to the usage condition of flexible seal, is very important. A tensile test, QLS test (shear modulus and failure shear stress), and aging test have been carried out to confirm the performance of rubber developed. Test results show that the shear modulus of rubber are 0.4310 ~ 0.4997MPa and the failure shear stress is more than 2.5MPa.

Movable Nozzle Performance Analysis by Using ADAMS (ADAMS를 이용한 가동 노즐 성능 평가 기법)

  • Kim, Joung-Keun;Jang, Hong-Been
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.4
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    • pp.30-35
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    • 2009
  • Effective-pivot effects on the thrust vector control performance of the flexible seal nozzle to be used to control the flight direction of missile were investigated by computer simulation. $2^3$-Design of experiment technique was applied and ADMAS was used for the surrogate technique. As a result, radial pivot position had more influence upon the nozzle actuating performance than axial pivot position. Connecting method of actuator was also important factor in determining effective-pivot effects on the thrust vector control performance of the flexible seal nozzle.

Seat Tightness of Flexible Metal Seal of Butterfly Valve at Cryogenic Temperatures (초저온 버터플라이 밸브용 탄성 메탈실의 누설방지에 관한 연구)

  • Ahn, Jun-Tae;Lee, Kyung-Chul;Lee, Yong-Bum;Han, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.643-649
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    • 2011
  • For the development of butterfly valves used in liquefied natural gas (LNG) vessels, the seat tightness is one of the important factors to be taken into account in the valve-design process. An O-ring-type metal seal with a retaining ring showing good seat tightness at cryogenic temperatures has been widely used, despite the high manufacturing costs involved. As an alternative, a flexible solid metal seal offers not only sufficient tightness of the butterfly valve, meeting specification requirements, but also relatively low manufacturing costs. In this study, a design criterion to ensure the seat tightness of the butterfly valve using the flexible solid metal seal is proposed. The contact pressure can be calculated by the simulation of the frictional contact behavior between the surface of the metal seal and the valve disc. The geometry of the flexible solid metal seal is determined so that it satisfies the design criterion for sufficient seat tightness, and is verified by experiments according to BS6755 and BS6364.

Modeling of air cushion vehicle's flexible seals under steady state conditions

  • Zalek, Steven F.;Karr, Dale G.;Jabbarizadeh, Sara;Maki, Kevin J.
    • Ocean Systems Engineering
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    • v.1 no.1
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    • pp.17-28
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    • 2011
  • The purpose of this paper is to demonstrate the efficacy of modeling a surface effect ship's air-cushion flexible seal utilizing a two-dimensional beam under steady state conditions. This effort is the initial phase of developing a more complex three-dimensional model of the air-seal-water fluid-structure interaction. The beam model incorporates the seal flexural rigidity and mass with large deformations while assuming linear elastic material response. The hydrodynamic pressure is derived utilizing the OpenFOAM computational fluid dynamic (CFD) solver for a given set of steady-state flow condition. The pressure distribution derived by the CFD solver is compared with the pressure required to deform the seal beam model. The air pressure, flow conditions and seal geometry are obtained from experimental analysis. The experimental data was derived from large-scale experimental tests utilizing a test apparatus of a canonical surface effect ship's flexible seal in a towing tank over a variety of test conditions.

The Rubber Characteristic Test for Solid Motor Flexible Seal (고체 모터 플렉시블 씰을 위한 고무 특성 시험)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.217-220
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    • 2008
  • The most important properties in the rubber for a flexible seal are the shear modulus, shear stress, reproducibility of rubber properties from lot to lot and shear modulus variation as aging. This study was conducted to confirm a rubber characteristic for the flexible seal. As a test result, the shear modulus is the range of 0.4310 ${\sim}$ 0.4997MPa, and failure shear stress is above 2.5MPa. After 1 year, the shear modulus of rubber as aging increased about 11.8%.

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A Study on Chemical Resistance Test Method of the Adhesively Flexible Rubberized Injection Seal for Water Leakage Cracks in Concrete Structures (점착유연형 고무 아스팔트계 누수보수용 주입형 실링재의 내화학 시험방법 개선 연구)

  • Park, Wan-Goo;Kim, Dong-Bum;Park, Jin-Sang;Kim, Sun-Do;Kim, Byoung-Il;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.240-241
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    • 2017
  • In this stduy, we will references to provide reasonable basis for the test environments applicable to the chemical resistance test covered by KS F 4935 『Injection-type Sealing Materials for Water Leakage Crack of Adhesive and Flexible Rubber Asphalt』, analyze the problems with the current test methods in consideration of the features of materials. As a result, we assured more objective data in improved chemical resistance test methods.

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