• Title/Summary/Keyword: finishing process

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Rolling Process and Roll Stress Analysis of CB100 using by 3D FEM (3 차원 FEM 을 이용한 CB100의 압연공정 및 롤 응력 해석)

  • Kim, J.M.;Park, C.S.;Woo, K.M.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.101-106
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    • 2010
  • CB100 is one of the channel type products in the steel beam. In this study, rolling process of CB100 is analyzed by 3D FEM simulation and rolling process. FEM simulation result is compared with rolling process data. Also the intermediate & finishing roll stress analysis is carried out and the suitability of the roll through roll stress resultant analysis is evaluated. In order to decrease the roll stress, new pass schedule is developed for stable load balance between intermediate and finishing rolling stand. Therefore new rolling pass schedule is verified by the analysis results of rolling process and roll stress. By the analysis results, the credibility of rolling process analysis was obtained and it was determined that the possibility of roll damage between intermediate and finishing mill was high. So the new pass schedule was developed. Through the result of rolling process and roll stress analysis, it was obtained that the reduction of roll stress and stable load balance.

Preparation and Evaluation of Low Viscosity Acrylic Polymer Based Pretreatment Solution for DTP Reactive Ink (DTP 반응성 잉크용 저점도 아크릴계 고분자 전처리액 제조 및 특성 평가)

  • Kim, Hyeok-Jin;Seo, Hye-Ji;Kwak, Dong-Sup;Hong, Jin-Pyo;Yoon, Seok-Han;Shin, Kyung
    • Textile Coloration and Finishing
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    • v.29 no.3
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    • pp.122-130
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    • 2017
  • In the direct digital textile printing process, the pre-treatment process is an essential condition for products by forming a clear pattern by sticking and penetration of DTP dye without spreading on the fabric. Recently, pre-treatment agent is changing from high viscosity to low viscosity in order to reduce defects of fabric during pre-treatment process. In this study, pre-treatment agent of acrylic polymer with low viscosity(less than 50cps) was prepared according to the solid content of the polymer, pre-treated on the cotton fabric, and direct DTP printing was performed to compare the color and sharpness. As a result, it showed high color at a viscosity of 50cps or less. When the solid content of the polyacrylic acid having a high molecular weight(A1) was 2.5wt%, when the solid content of the polyacrylic acid having a low molecular weight(A2) was 1 - 1.5wt%, the color was the best. And when the solid content of A1 and A2 was 1.5wt%, the degree of spreading was small and A1 was superior to A2 at the sharpness.

A Study on the Defects of Exposed Concrete Finishing Work Using AHP (AHP기법을 활용한 노출콘크리트 마감공법 하자 도출)

  • Choi, Seongmi;Song, Yeongwoong;Lee, Kiseok;Yoo, Seonghoon;Choi, Yoonki
    • Korean Journal of Construction Engineering and Management
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    • v.20 no.4
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    • pp.46-55
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    • 2019
  • The exposed concrete has been widely used in building construction. Therefore, many researches are presented to secure a proper construction quality of exposed concrete. Low quality and management absence, however, still remained in construction fields. Thus, many studies have been conducted to improve the quality, but defects still occur in the exposed concrete finishing work. In this study, the causes of defects were analyzed by process in order to prevent the generation of defects and to enhance the need for integrated management to secure quality. In addition, a case study and AHP analysis have derived the importance of defects occurring in the exposed concrete finishing work. The study concluded that the occurrence of the exposed concrete finishing work needs to be managed throughout the process, not the management limited by one process, according to the causes of the existing defects, and integrated management is required to prevent defects and improve quality of exposed concrete finishing work.

The Internal Finishing of Fine-Pipe Polished by using Magnetic Abrasive Machining. (자기연마를 이용한 미세파이프 내면가공)

  • Rho, T. W.;Park, W. K.;Seo, Y. I.;Choi, H.;Lee, J. C.;Cheong, S. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.964-967
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    • 2002
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, another method of magnetic abrasive machining in which the N and S magnetic poles are feed and a workpiece is rotated only is tried in a fine-pipe, and its finishing characteristics is experimently investigated by various effective factors such as feeding amplitude. From the experimental results, it is found that the feed effects of magnetic poles on the finishing characteristics are large in internal finishing.

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High Speed Machining Considering Efficient Manual Finishing Part II: Optimal Manual Finishing Process and Machining Condition (고속 가공을 이용한 금형의 효율적 생산 제 2 부: 사상 공정 및 가공 조건의 선정)

  • Kim, Min-Tae;Je, Sung-Uk;Lee, Hae-Sung;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.38-45
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    • 2006
  • In this work, optimal finish machining condition considering total time for mold or electrode manufacturing was investigated. First, manual finishing time according to the machining condition was analyzed for the work material. The effect of runout and phase shift of tool path on surface finish was also considered in those analyses. Secondly, optimal manual finishing processes were determined for various machining conditions. Finally, finish machining time and corresponding manual finishing time were taken into account for the estimation of the total time of manufacturing mold. Though small feed per tooth and pick feed reduced the manual finishing time, the finish machining time increased in such conditions. With a machining condition of feed per tooth of 0.2 mm and pick feed of 0.3 mm, the minimum total time of manufacturing mold was achieved in our machining condition.

Foam Application for Water and Oil Repellent Finishes (거품을 이용한 발수 발유가공)

  • 이정민;배기서;노덕길;김병미;이성애
    • Textile Coloration and Finishing
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    • v.5 no.2
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    • pp.125-133
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    • 1993
  • This study was to investigate the application of foam finishing technology (FFT) for the silicone finishing of cotton fabrics and the tluorochemical finishing of polyester fabrics. The repellency properties, soil resistance properties and selected physical properties were demonstrated and compared the foam finishing with the conventional padding application. Amino-funetional silicone prorided better durability than epoxy-functional silicone and conventional reactive silicone after three launderings. Foam finishing fabrics improved stiffness but showed lower or equivalent water and oil repellency properties, soil resistance properties, tearing strength and abrasion resistance than those of the fabrics treated by conventional padding process. But, it was evident that the foam application of silicone and fluorochemical finishes to the fabrics were feasible.

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A Study on the Intergrated Finishing Characteristics for Dies and Molds (금형의 복합연마 특성에 관한 연구)

  • 박준민;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.937-941
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    • 1997
  • Utomatic finishing process requires the development of high efficient and precision abrasive machining method for die and molds. This study describes the evaluation of the finishing characteristics, such as sufrace roughness, topography and material removal depth, of the electrolytic chemical mixed abrasive machining method. Experimental setup is composed of 3 axis machining center, a newly developed finishing attachment with constant pressure, electrode and electrolytic bath. Finally, we achieved a successful result that surface roughness is 0.01 .mu. m Ra and material removal depth is 145 .mu. m after 100 times repeat-finishing using electrolytic (0.8A,30V) mixed abrasive (#400 CBN, #320 Sic) machining method.

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Dynamic Simulation of AGC/LPC Synthetical System for Hot Strip Finishing Mill

  • Wang, Xiaoying;Wang, Jingcheng
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.8 no.1
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    • pp.24-30
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    • 2008
  • A simulation of hot strip finishing mill automatic gauge control (AGC) system is built, which is divided into four modules such as rolling mill system, AGC module, looper system and strip model. The rolling mill system is built by mechanism modeling, the looper system and strip model are built by function modeling, and the AGC model is tried to use intelligent control of a multi-function AGC system. The target is attempted to use this simulation object to minimize finisher exit strip thickness deviation resulting from strip entry thickness disturbance and rolling force deviation. Simulation results show that the result of this AGC/LPC synthetical system module simulation is quite close to the actual result. The simulation system can also analyze most kinds of disturbance which affect the rolling process. It is proved that the system can represent practical situation of hot strip finishing mill process control, and be used as a basic platform of research and development for researcher and engineer.

The Development of On-Line Model for the Prediction of Strain Distribution in Finishing Mill by FEM (유한요소법을 이용한 열간 사상 압연에서의 판 변형률 분포 예측 온라인 모델 개발)

  • 김성훈;이중형;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.180-183
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    • 2003
  • In this research, on-line model for prediction of effective strain distribution hi strip on finishing mill process is prescribed. It has been developed using several selected non-dimensional parameters and previously made average effective strain model via series of finite element process simulations, $\Delta$$\varepsilon$ was introduced to describe the effective strain distribution in strip. To confirm adequate non-dimensional variables uniqueness test was done. And to decide the order of polynomial in on-line model equation tendency test for each variables was done. The prediction accuracy of the proposed model is examined through comparison with finite element calculation results.

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High Speed Machining Considering Efficient Manual Finishing Part I: Phase Shift and Runout Affecting Surface Integrity (고속 가공을 이용한 금형의 효율적 생산 제 1 부: 이송 위상차와 런아웃이 가공면에 미치는 영향)

  • Kim, Min-Tae;Je, Sung-Uk;Lee, Hae-Sung;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.30-37
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    • 2006
  • In this work, the surface integrity smoothened with a ball end mill was investigated. Because surface integrity mainly affects the manual finishing process, $RV_{AM}$(Remaining Volume After Machining) was introduced, and it gives the relation between machining process and finishing process. Runout and phase shift which adversely affect surface integrity were considered in the generation of surface topography. Cutting points in ball end milling were identified with positional vectors and a set of vectors which have the minimum height in unit area was selected for the generation of surface and $RV_{AM}$. $RV_{AM}$ variation according to runout and phase shift was calculated and experimentally verified in proposed HSM conditions for mold machining. From the simulations and the experiments, a desirable High Speed Machining condition was suggested.