Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
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High Speed Machining Considering Efficient Manual Finishing Part I: Phase Shift and Runout Affecting Surface Integrity

고속 가공을 이용한 금형의 효율적 생산 제 1 부: 이송 위상차와 런아웃이 가공면에 미치는 영향

  • 김민태 (서울대학교 대학원 기계항공공학부) ;
  • 제성욱 (LG 전자 생산 기술원) ;
  • 이해성 (서울대학교 대학원 기계항공공학부) ;
  • 주종남 (서울대학교 기계항공공학부)
  • Published : 2006.12.01
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Abstract

In this work, the surface integrity smoothened with a ball end mill was investigated. Because surface integrity mainly affects the manual finishing process, $RV_{AM}$(Remaining Volume After Machining) was introduced, and it gives the relation between machining process and finishing process. Runout and phase shift which adversely affect surface integrity were considered in the generation of surface topography. Cutting points in ball end milling were identified with positional vectors and a set of vectors which have the minimum height in unit area was selected for the generation of surface and $RV_{AM}$. $RV_{AM}$ variation according to runout and phase shift was calculated and experimentally verified in proposed HSM conditions for mold machining. From the simulations and the experiments, a desirable High Speed Machining condition was suggested.

Keywords

References

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