• Title/Summary/Keyword: filling method

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A Study on the Corner Filling in the Drawing of Quadrangle Rod from Round Bar (원형봉에서 사각재 인발 공정의 코너 채움에 관한 연구)

  • 김용철;김동진;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.143-152
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    • 2000
  • The comer filling in shaped drawing process is an important characteristic, unlike the round drawing. It has also influence on the dimensional accuracy of the product. In this study, therefore, the shaped drawing process has been simulated by the three dimensional rigid-plastic finite element method in order to investigate the effect of process variables such as reduction in area and semi-die angle to the corner filling. The artificial neural network has also been introduced to reduce the number of simulations. To verify the results of simulations, experiments have been performed on the real industrial products. According to the results, the main process variable on the corner filling is the combination of semi-die angle in the irregular shaped drawing processes, but in the case of regular shaped drawing processes, reduction in area has great influence on the corner filling.

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A New Algorithm to Calculate the Optimal Inclination Angle for Filling of Plunge-milling

  • Tawfik, Hamdy
    • International Journal of CAD/CAM
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    • v.6 no.1
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    • pp.193-198
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    • 2006
  • Plunge milling is the fastest way to mill away large volumes of metal in the axial direction. The residual volume (inaccessible volume by the plungers) is minimized when selecting a specific direction of filling. This direction is known as the optimal inclination angle for filling of the plunged area. This paper proposes a new algorithm to calculate the optimal inclination angle of filling and to fill the plunged area with multi-plungers sizes. The proposed algorithm uses the geometry of the 2D area of the shape that being cutting to estimate the optimal inclination angle of filling. It is found that, the optimal inclination angle for filling of the plunged area is the same direction as the longer width of the equivalent convex polygon of the boundary contour. The results of the tested examples show that, the residual volume is minimized when comparing the proposed algorithm with the previous method.

A Comparative Study of Skin Frictional Force through a Laboratory Model Test of Pile Filling Materials with Utilizing Circulating Resources (순환자원 활용 말뚝채움재의 실내모형시험을 통한 주면마찰력 비교 연구)

  • Song, Sang-Hwon;Jeong, Young-Soon;Seo, Se-Gwan
    • Journal of the Korean Institute of Rural Architecture
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    • v.23 no.3
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    • pp.1-8
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    • 2021
  • Rural multi-purpose buildings needs to ensure their safety against various disasters. Therefore, a pile foundation, which is a foundation type that can transmit the load of the structure to the bedrock layer, has been designed. The pile foundation method is largely divided into driving piles method and pre-bored pile method. Recently, in order to respond to the Noise and Vibration Control Act and related environmental complaints, construction of pile foundation adopts pre-bored pile method. The bearing capacity of the pre-bored pile method is calculated through a load test in situ. However, a disadvantage stems in that it is difficult to measure the ultimate bearing capacity due to field conditions. Therefore, in this study, the skin frictional force of pre-bored pile was measured through a model test in laboratory for each pile filling material. In result, the pile filling material with using circulating resources shows superior skin frictional force than ordinary portland cement. This study also judged that the result can be applied in place of ordinary Portland cement in the field.

A COMPARATIVE STUDY ON THE APICAL LEAKAGE OF VARIOUS RETROFILLING MATERIALS (Retrofilling시 수종충전재료의 변연누출에 관한 연구)

  • Ohn, Yeong-Suck;Son, Ho-Hyun
    • Restorative Dentistry and Endodontics
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    • v.16 no.2
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    • pp.118-125
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    • 1991
  • Eighty - eight recently extracted teeth were used to evaluate the leakage characteristics of the following retrofilling materials; amalgam, zinc oxide eugenol cement, glass - ionomer cement, and cermet glass - ionomer cement. Root canals were prepared with step - back method and obturated with gutta percha and zinc oxide eugenol sealer. Root apex were resected 2 mm from apex and class I cavities were prepared with 2 mm or 4 mm depth. The cavities were filled with above materials. After application of varnish on all surface except resected surface, the roots were placed in 1 % methylene blue solution for 6 days. After longitudinal polishing to expose cental parts of filled materials, penetrated depths of dye were measured. The results were as follws. 1. As retrofilling material, glass ionomer cement filling groups showed less leakage than the other groups except zinc oxide eugenol cement filling group(p<0.01). 2. Amalgam filling groups had greater leakage than zinc oxide eugenol cement filling group(p<0.01). 3. 4 mm depth of retrofilled cavity had no effect on leakage characteristics compared with 2 mm depth cavity(p>0.05). 4. Glass ionomer cement and cermet glass ionomer cement filling groups showed less apical leakage than amalgam filling groups. But there was no statistical significance(p>0.05). 5. There was no difference in apical leakage between glass ionomer cement filling groups and cermet glass ionomer cement filling groups(p>0.05).

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Determination of Initial Billet using The Artificial Neural Networks and The Finite Element Method for The Forged Products (신경망과 유한요소법을 이용한 단조품의 초기 소재 결정)

  • 김동진;고대철;김병민;강범수;최재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.10a
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    • pp.133-140
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    • 1994
  • In this paper, we have proposed a new method to determine the initial billet for the forged products using a function approximation in neural networks. the architecture of neural network is a three-layer neural network and the back propagation algorithm is employed to train the network. By utilizing the ability of function approximation of neural network, an optimal billet is determined by applying nonlinear mathematical relationship between shape ratio in the initial billet and the final products. A volume of incomplete filling in the die is measured by the rigid-plastic finite element method. The neural network is trained with the initial billet shape ratio and that of the un-filled volume. After learning, the system is able to predict the filling region which are exactly the same or slightly different to results of finite element method. It is found that the prediction of the filling shape ratio region can be made successfully and the finite element method results are represented better by the neural network.

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Finite Element Analysis of Transient Viscous Flow with Free Surface using Filling Pattern Technique (형상 충전 기법을 이용한 자유표면의 비정상 점성 유동장의 유한 요소 해석)

  • Kim, Ki-Don;Jeong, Jun-Ho;Yang, Dong-Yol
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.551-556
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    • 2001
  • The filling pattern technique based on the finite element method and Eulerian mesh advancement approach has been developed to analyze incompressible transient viscous flow with free surfaces. The governing equation for flow analysis is Navier-Stokes equation including inertia and gravity effects. The penalty and predictor-corrector methods are used effectively for finite element formulation. The flow front surface and the volume inflow rate are calculated using the filling pattern technique to select an adequate pattern among four filling patterns at each triangular control volume. Using the proposed numerical technique, the collapse of a dam has been analyzed to predict flow phenomenon of fluid and the predicted front positions versus time have been compared with the reported experimental result.

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Study on the Optimal Construction Method for the Compaction Method of Hydraulic Filling in Metropolitan Areas (도심지 물다짐 공법의 적정 시공방법에 관한 연구)

  • Jeong, Dal-Yeong;Jang, Jong-Hwan;Chung, Jin-Hyuck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.175-181
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    • 2020
  • This paper suggests a proper hydraulic filling method in downtown areas. Road subsidence on roadways and sidewalks in downtown areas can result in vehicle damage and casualties. The representative cause of road subsidence is the fraudulent construction in nearby construction sites. A deficiency of excavation restoration causes approximately 25~49% of subsidence. This is performed by equipment or manpower. Hydraulic filling is used in backfilling narrow pipe conduits and spaces between structures. On the other hand, standard specifications and quality assurance standards regarding hydraulic filling principles and construction conditions are insufficient. Therefore, in-door model experiments on hydraulic filling principles, backfilling material, and compaction efficiency were performed. This paper suggests guidelines by investigating and analyzing construction status. In conclusion, thrown backfilling material has a particle size distribution and permeability coefficient as major factors, and detailed standards of the factors are suggested. To improve the compaction efficiency, 90% or more, compaction by the floor should be in units of 0.3m while ensuring a lower drainage layer. When an H-shape stabilizing pile is pulled out after filling, additional hydraulic filling should be in the disturbance range.

Analysis of Slot Leakage Reactance of Submersible Motor with Closed Slots during Starting Transient Operation

  • Bao, Xiaohua;Di, Chong;Fang, Yong
    • Journal of Electrical Engineering and Technology
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    • v.11 no.1
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    • pp.135-142
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    • 2016
  • Generally, closed slots are adopted to reduce the water friction loss in both the stator and the rotor of water filling submersible motor due to the special environment of operation. One of the obvious differences between the traditional induction motors and water filling submersible motors is that the submersible motors only need relatively smaller starting torque. This paper aims to analyze the slot leakage reactance of water filling submersible motor during starting transient operation. An improved analytical method which considered the magnetic saturation of the slot bridge and the skin effect of rotor bars is proposed. The slot permeance factor which has a direct impact on the slot leakage reactance is calculated. Then finite element models with different stator slot types are constructed and search coils are introduced to measure the slot flux linkage. Moreover, the starting performances of the models with two typical stator slots are compared and the flux leakage characteristics are obtained. Finally, the results obtained by finite element method are very close to the results obtained by analytical method.

Study on High-efficiency Hydraulic Filling Field Experiment for Subsidence Protection (지반침하 방지를 위한 고효율 수압식 충전 현장실험에 관한 연구)

  • Yang, In-Jae;Choi, Nam-Soo;Jeon, Chul-Soo;Lee, Sang-Eun;Shin, Dong-Choon
    • Tunnel and Underground Space
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    • v.24 no.5
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    • pp.373-385
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    • 2014
  • Hydraulic filling methods are widely applied to suppress the land subsidence recently. But the research on high-efficiency hydraulic filling to protect the land subsidence is rare. In this study, field experiments to improve the efficiency of the hydraulic filling method are performed by changing the property, specification of the filling material and injection pipe. The filling amounts using vertical injection pipe, reducing tee (${\phi}100mm$) pipe, reducing tee (${\phi}80mm$) pipe and reducing tee (${\phi}50mm$) pipe showed 28.84 ton, 42.62 ton, 53.33 ton, and 63.33 ton respectively. The filling rates using reducing tee (${\phi}100mm$) pipe, reducing tee (${\phi}80mm$) pipe and reducing tee (${\phi}50mm$) pipe showed 47.8%, 84.9% and 119.6% respectively. Filling efficiency can be incresed by using reducing tee. This study shows that simply changing the type of injection pipe is expected to increase the hydraulic filling rate.

Stability analysis of roof-filling body system in gob-side entry retained

  • Jinlin Xin;Zizheng Zhang;Weijian Yu;Min Deng
    • Geomechanics and Engineering
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    • v.36 no.1
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    • pp.27-37
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    • 2024
  • The roof-filling body system stability plays a key role in gob-side entry retained (GER). Taking the GER of the 1103 belt transportation roadway in Heilong Coal Mine as engineering background, stability analysis of roof-filling body system was conducted based on the cusp catastrophe theory. Theoretical results showed that the current design parameters of 1103 belt transportation roadway could ensure the roof-filling body system stable during the resistance-increasing support stage of the filling body and the stable support stage of the filling body. Moreover, a verified global numerical model in FLAC3D was established to analyze the failure characteristics including surrounding rock deformation, stress distribution, and plastic zone. Numerical simulation indicated that the width-height ratio of the filling body had a great influence on the stability of the roof-filling body system. When the width-height ratio was greater than 0.62, with the decrease of the width-height ratio, the peak stress of the filling body gradually decreased; when the width-height ratio was greater than 0.92, as the distance to the roadway increased, the roof stress increased and then decreased. The theoretical analysis and numerical simulation findings in this study provide a new research method to analyze the stability of the roof-filling body system in GER.