• 제목/요약/키워드: filler dispersion

검색결과 109건 처리시간 0.035초

The Effect of Weld Metal Copper Content on HAZ Cracking in Austenitic Stainless Steel welded with Al-brass

  • Lee, H.W.;Lee, J.S.;Choe, W.H.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.152-154
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    • 2005
  • Austenitic stainless steel has good weldability but is sensitive to hot cracking such as solidification crack and liquation crack. In this study, the specimens of dissimilar metals made between austenitic stainless steel and Al-brass were welded by GTAW process using four different filler metals. Cracks were detected in the heat-affected zone of the stainless steel when welded with CuAl, CuSn and NiCu filler metals, but no cracks were detected a Ni filler metal was used. The cracks propagated along the grain boundary in the heat affected zone near the fusion line to base metal of 316L stainless steel. The cracks were located inside the weld bead with very fine hairline crack. All cracks initiated at the fusion line and moved forward in the base metal. From energy dispersion spectroscopy (EDS), Cu peak was detected only in the crack-opening area.

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Study on lowering the percolation threshold of carbon nanotube-filled conductive polypropylene composites

  • Park, Seung Bin;Lee, Moo Sung;Park, Min
    • Carbon letters
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    • 제15권2호
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    • pp.117-124
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    • 2014
  • Conductive polymer composites (CPCs) consist of a polymeric matrix and a conductive filler, for example, carbon black, carbon fibers, graphite or carbon nanotubes (CNTs). The critical amount of the electrically conductive filler necessary to build up a continuous conductive network, and accordingly, to make the material conductive; is referred to as the percolation threshold. From technical and economical viewpoints, it is desirable to decrease the conductive-filler percolation-threshold as much as possible. In this study, we investigated the effect of polymer/conductive-filler interactions, as well as the processing and morphological development of low-percolation-threshold (${\Phi}c$) conductive-polymer composites. The aim of the study was to produce conductive composites containing less multi-walled CNTs (MWCNTs) than required for pure polypropylene (PP) through two approaches: one using various mixing methods and the other using immiscible polymer blends. Variants of the conductive PP composite filled with MWCNT was prepared by dry mixing, melt mixing, mechanofusion, and compression molding. The percolation threshold (${\Phi}c$) of the MWCNT-PP composites was most successfully lowered using the mechanofusion process than with any other mixing method (2-5 wt%). The mechanofusion process was found to enhance formation of a percolation network structure, and to ensure a more uniform state of dispersion in the CPCs. The immiscible-polymer blends were prepared by melt mixing (internal mixer) poly(vinylidene fluoride) (PVDF, PP/PVDF, volume ratio 1:1) filled with MWCNT.

MgO를 첨가한 에폭시 나노 컴퍼지트의 절연파괴강도 온도의존성 (Temperature Dependence on dielectric breakdown strength of Epoxy Nano-Composites depending on MgO)

  • 정인범;한현석;이영상;조경순;신종열;홍진웅
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.48-48
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    • 2010
  • In this paper, we have investigated temperature dependence of dielectric breakdown voltage at epoxy with added nano-filler(MgO), which is used as a filler of epoxy additives for HVDC(high voltage direct current) submarine cable insulating material with high thermal conductivity and restraining tree to improve electrical properties of epoxy resin in high temperature region. In order to find dispersion of the specimen, the cross sectional area of nano-composite material is observed by using the SEM(Scanning Electron Microscope) and it is conformed that each specimen is evenly distributed without the cohesion. As a result, it is confirmed that the strength of breakdown of all specimen at 50 [$^{\circ}C$] decreased more than that of the dielectric breakdown strength at room temperature. When temperature increases from 50 [$^{\circ}C$] to 100 [$^{\circ}C$], we have confirmed that breakdown strength of virgin specimen decreases, but specimens with added MgO show constant dielectric breakdown strength.

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친환경 GIS Spacer용, 에폭시-나노-마이크로실리카 혼합 콤포지트의 교류 전기적, 기계적 특성 (AC Electrical and Mechanical Properties of Epoxy-Nano-Microsilica Mixed Composites for Eco-Friendly GIS Spacer)

  • 박재준
    • 전기학회논문지
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    • 제67권9호
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    • pp.1181-1188
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    • 2018
  • In order to develop new insulating materials for GIS Spacer using environmentally friendly insulating gas, three kinds of dispersed liquid nano composites of solid epoxy /nano layered silicate filled material were prepared. And the epoxy/nano/micro silica composite was prepared by mixing epoxy/nano 3 phr dispersion/4 kinds of filler contents(40,50,60, 70wt%). The electrical insulation breakdown strengths of the nano and nano/micro mixed composites were evaluated by using 8 kinds of samples including the original epoxy. The mechanical tensile strength of the epoxy / nano / micro silica composite were evaluated, also. The TEM was measured to evaluate the internal structure of nano/micro composites. As a result, it was confirmed that the layered silicate nano particles was exfoliated through the process of inserting epoxy resin between silicate layers and the layers. In addition, dispersion of nano / micro silica resulted in improvement of electrical insulation breakdown strength with increase of filling amount of dense tissue with nanoparticles inserted between microparticles. In addition, the tensile strength showed a similar tendency, and as the content of microsilica filler increased, the mechanical improvement was further increased.

탄소나노튜브로 강화된 에폭시 복합재료의 기계적 물성과 열팽창 계수 측정 (Measurement of Mechanical Property and Thermal Expansion Coefficient of Carbon-Nanotube-Reinforced Epoxy Composites)

  • 구민예;김정현;강희용;이교우
    • 대한기계학회논문집A
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    • 제37권5호
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    • pp.657-664
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    • 2013
  • 에폭시 수지에 다중벽 탄소나노튜브를 첨가하여 초음파 처리와 전단혼합 방법으로 분산시켜 다중벽 탄소나노튜브로 강화된 에폭시 복합재료를 제조하였으며, 에폭시 수지 내 다중벽 탄소나노튜브의 분산 적정성을 판단하고 기계적 및 열적 물성을 고찰하였다. 충전재 분산에 대한 평가를 위해 정성적인 방법으로 주사전자현미경(scanning electron microscope, SEM) 이미지를 사용하였고, 정량적인 판단을 위해 인장실험을 실시하였다. 또한, 열적 특성을 평가하기 위해 열팽창계수(coefficient of thermal expansion, CTE)를 측정하였다. 주사전자현미경 사진 및 인장 강도와 영률(Young's modulus)의 작은 편차를 통해서 다중벽 탄소나노튜브가 에폭시 수지 내에 적절히 분산되었음을 확인하였다. 충전재 함량에 따라 인장 강도와 영률이 증가함을 보였고 열팽창계수 측정에서는 열안정성 개선을 고찰하였다.

염기처리시간에 따른 지르코니아 현탁액의 분산성과 굴절율 변화 (Change of Dispersibility and Refractive Index of Zirconia Suspension Depending on Alkali Treatment Time)

  • 조충희;함동석;이재흥;류주환;이기윤;조성근
    • 한국재료학회지
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    • 제27권1호
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    • pp.1-7
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    • 2017
  • Zirconia nanoparticles were widely used as filler in order to get high refractive index layer. However, dispersion of nanoparticles is difficult due to their agglomeration in solvent. In this study, the dispersibility of the zirconia suspension is promoted by controlling the steric hindrance and electrostatic interactions through the adsorption of PEI according to alkali treatment time. Also, to induce improved dispersibility on suspension, we changed the dispersion conditions variously and fabricated an ink formulation method for the coating layer. Zirconia suspension was characterized by dynamic light scattering (DLS), Zeta potential measurement, Transmission Electron Microscope (TEM) and FT-IR. We were able to confirm that good dispersion of zirconia suspension by alkali treatment and PEI led to high refractive index.

Maleic Anhydride로 처리된 저분자량 폴리부타디엔을 이용한 실리카로 보강된 SBR 배합물에서 충전제 분산성 항상 (Improvement of the Filler Dispersion in Silica-Filled SBR Compounds Using Low Molecular Weight Polybutadiene Treated with Maleic Anhydride)

  • 최성신
    • Elastomers and Composites
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    • 제41권1호
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    • pp.10-18
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    • 2006
  • Maleic anhydride로 처리된 저분자량 폴리부타디엔 (액상 PB)이 실리카로 보강된 SBR 배합물의 특성에 미치는 영향을 연구하였다. 실리카 분산은 액상 PB의 첨가에 의해 향상되었다. Maleic anhydride가 포함된 액상 PB가 maleic anhydride가 포함되지 않은 액상 PB보다 실리카 분산성 향상에 더 효과적임을 알 수 있었다. SBR 배합물의 점도는 액상 PB가 첨가됨에 따라 감소하였다. 가교밀도는 액상 PB의 함량이 증가함에 따라 감소하였고 가황 속도는 느려졌다. 실험 결과를 고려하면, 5 phr 이하의 소량으로 액상 PB를 첨가함으로써 실리카로 보강된 SBR 배합물의 특성을 향상시킬 수 있을 것으로 사료된다.

Effects of Filler Characteristics and Processing Conditions on the Electrical, Morphological and Rheological Properties of PE and PP with Conductive Filler Composites

  • Kim, Youn-Hee;Kim, Dong-Hyun;Kim, Ji-Mun;Kim, Sung-Hyun;Kim, Woo-Nyon;Lee, Heon-Sang
    • Macromolecular Research
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    • 제17권2호
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    • pp.110-115
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    • 2009
  • The electrical, morphological and rheological properties of melt and dry mixed composites of poly ethylene (PE)/graphite (Gr), polypropylene (PP)/Gr and PP/nickel-coated carbon fiber (NCCF) were investigated as a function of filler type, filler content and processing temperature. The electrical conductivities of dry mixed PP/NCCF composites were increased with decreasing processing temperature. For the melt mixed PP/NCCF composites, the electrical conductivities were higher than those of the melt mixed PE/Gr and PP/Gr composites, which was attributed to the effect of the higher NCCF aspect ratio in allowing the composites to form a more conductive network in the polymer matrix than the graphite does. From the results of morphological studies, the fillers in the dry mixed PP/NCCF composites were more randomly dispersed compared to those in the melt mixed PP/NCCF composites. The increased electrical conductivities of the dry mixed composites were attributed to the more random dispersion of NCCF compared to that of the melt mixed PP/NCCF composites. The complex viscosities of the PP/Gr composites were higher than those of the PP/NCCF composites, which was attributed to the larger diameter of the graphite particles than that of the NCCF. Furthermore, the fiber orientation in the 'along the flow' direction during melt mixing was attributed to the decreased complex viscosities of the melt mixed PP/NCCF composites compared those of the melt mixed PP/Gr composites.

친환경 타이어 충진제 적용을 위한 SiO2-ZnO 복합체 합성 및 특성평가 (Synthesis and Characterization of SiO2-ZnO Composites for Eco-Green Tire filler)

  • 전순정;송시내;강신재;김희택
    • Korean Chemical Engineering Research
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    • 제53권3호
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    • pp.357-363
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    • 2015
  • 타이어 라벨링제 도입으로 인한 친환경 타이어 개발의 요구로 타이어산업에서 사용되고 있는 기존 산화아연의 문제점 개선을 위하여 나노산화아연과 나노기공 실리카와의 복합체 합성에 대한 연구를 진행하였다. 본 연구에서는 타이어의 트레드(tread) 부분에 적용될 기존의 고무 보강재인 카본블랙을 대체하기 위한 실리카와 나노산화아연의 복합체를 합성하기 위하여, 일정량의 나노기공 실리카를 함유하고 재질 상으로는 나노기공 실리카와 산화아연을 물리적 결합을 통하여 hysteresis 손상을 줄이면서 트레드의 탄성을 증대시키기 위해 내마모성능의 향상을 목표로 실험을 진행하였다. 이를 위하여 복합체와 고무 조성물과의 컴파운딩 시 낮은 활성도와 분산안정성 저하의 문제점 개선하고자 숙성시간(Aging time)과 몰 비 그리고 반응물의 반응 순서에 따라 미치는 영향에 대해 조사하였다. 0.03몰 비의 산화아연과 숙성기간 10일의 조건의 실리카에서 가장 작은 평균입도(약 50.5 nm)와 안정적인 분산성을 보였고, 약 $649m^2/g$의 높은 비표면적을 나타내었다.

산화그래핀(Graphene oxide)의 솔벤트(solvent)별 Solubility에 대한 연구 (Solubility Study of Graphene-oxide with Various Solvents)

  • 정수연;최성웅
    • Composites Research
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    • 제35권1호
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    • pp.18-22
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    • 2022
  • 복합재료의 제조에 있어서 분산은 매우 중요한 요소 중 하나이다. 복합재료의 제조 시 matrix 용재에 강화재를 보다 잘 분산하기 위하여 용매를 사용하는데 용매에 따라 분산도가 달라지기 때문에 어떠한 용매가 분산에 용이할지에 대한 연구가 필요하다. 본 연구에서는 다양한 솔벤트 용매(DMF, NMP, Ethylene glycol, Acetone, DI water)에 대해 나노 필러인 산화 그래핀(Graphene oxide)의 용매에 따른 GO의 분산거동과 용해도 분석을 통해 분산에 유리한 용매를 파악하고자 하였다. 그 결과 UV-Vis spectroscopy 흡광도 측정을 통해 DMF와 Ethylene glycol이 가장 좋은 분산성을 가짐을 알 수 있는 반면 DI water는 가장 낮은 분산성을 보임을 알 수 있었다. 또한 표면장력과 시간에 따른 분산 육안 관측을 통해 DI water, Ethylene glycol, NMP, DMF, Acetone 순으로 분산성이 우수한 것을 알 수 있었는데 이는 Hansen solubility parameter 값과 일치하는 경향임을 확인할 수 있었다.