• Title/Summary/Keyword: fiber.

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Fiber Orientation Distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites (섬유강화 고분자 복합재료 사출성형품의 섬유배향상태)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.73-80
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    • 2005
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP (FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

Fracture behavior of monotype and hybrid fiber reinforced self-compacting concrete at different temperatures

  • Mazloom, Moosa;Karimpanah, Hemin;Karamloo, Mohammad
    • Advances in concrete construction
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    • v.9 no.4
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    • pp.375-386
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    • 2020
  • In the present study, the effect of basalt, glass, and hybrid glass-basalt fibers on mechanical properties and fracture behavior of self-compacting concrete (SCC) mixes have been assessed at room and elevated temperatures. To do so, twelve mix compositions have been prepared such that the proper workability, flowability, and passing ability have been achieved. Besides, to make comparison possible, water to binder ratio and the amount of solid contents were kept constant. Four fiber dosages of 0.5, 1, 1.5, and 2% (by concrete volume) were considered for monotype fiber reinforced mixes, while the total amount of fiber were kept 1% for hybrid fiber reinforced mixes. Three different portions of glass and basalt fiber were considered for hybridization of fibers to show the best cocktail for hybrid basalt-glass fiber. Test results indicated that the fracture energy of mix is highly dependent on both fiber dosage and temperature. Moreover, the hybrid fiber reinforced mixes showed the highest fracture energies in comparison with monotype fiber reinforced specimens with 1% fiber volume fraction. In general, hybridization has played a leading role in the improvement of mechanical properties and fracture behavior of mixes, while compared to monotype fiber reinforced specimens, hybridization has led to lower amounts of compressive strength.

Dyeing Properties of Nylon 66 Nano Fiber with High Molecular Mass Acid Dyes

  • Lee Kwon Sun;Lee Beom Soo;Park Young Hwan;Park Yoon Chul;Kim Yong Min;Jeong Sung Hoon;Kim Sung Dong
    • Fibers and Polymers
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    • v.6 no.1
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    • pp.35-41
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    • 2005
  • Research and development of nano fiber products is very active over the world. Physical characteristics and dyeing properties of nylon 66 nano fiber were investigated in this study. X-ray diffraction, DSC, analysis of amino end group, and water absorption were performed to get information concerning physical properties of nano fiber. Nylon 66 nano fiber was dyed with high molecular mass acid dyes. Effects of dyeing temperature, pH of dyeing solution, and concentration of acid dyes on dyeing properties such as rate of dyeing and the extent of exhaustion, were examined and compared to those of regu­lar fiber. It was found that nano fiber adsorbed acid dyes at lower temperature, got rapidly dyed, and its extents of exhaustion at specific dyeing temperature were higher than regular fiber. It was also observed that nano fiber could adsorb a large amount of acid dye without a significant loss in the extent of exhaustion. Washing fastness of the dyed nano fiber was lower by $1/2\~1$ grade, light fastness by 1 grade than the dyed regular fiber.

The comparison of the tensile strength of fiber-reinforced composites according to the change of fiber orientat and fiber orientation angle in one direction (섬유배향과 일방향 섬유배향각 변화에 다른 복합재료의 인장강도 비교)

  • Kim Jin-Woo;Lee Jung-Ju;Lee Dong-Gi
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.284-287
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    • 2004
  • After we experiment one direction fiber reinforced composites$(\theta\;=\;0^{\circ},\;J=1)$ to the X direction$(\theta\;=\;0^{\circ},\;J=1)$, we can say that fiber orientation efficiency and fiber orientation angle efficiency become lower. It is because the more the fabric is orientated in a equal direction with one direction fiber floor the more the load given from the exterior becomes shear rather than tension, even though one direction fiber floor gets the most of the exterior power. when fiber content ration is $10wt\%$, the fiber reinforcement efficiency of J=0.3 is similar with the fiber reinforcement efficiency of $\theta=30^{\circ}$ We also found that the fiber reinforcement efficiency of J=0.2 is similar with the fiber reinforcement efficiency of $\theta=20^{\circ}$ in case of $20wt\%$.

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Processability and Mechanical Characteristics of Glass Fiber and Carbon Fiber Reinforced PA6 for Reinforcement Content

  • Lee, S.B.;Cho, H.S.;Lyu, M.-Y.
    • Elastomers and Composites
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    • v.50 no.3
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    • pp.184-188
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    • 2015
  • There is a need for light weight and high stiffness characteristics in the building structure as well as aircraft and cars. So fiber reinforced plastic with the addition of reinforcing agent such as glass fiber, carbon fiber, aramid fiber is utilized in this regard. In this study, mechanical strength, flow property and part shrinkage of glass fiber and carbon fiber reinforced PA6 were examined according to reinforcement content such as 10%, 20%, and 30%, and reinforcement type. The mechanical property was measured by a tensile test with specimen fabricated by injection molding and the flow property was measured by spiral test. In addition, we measured the part shrinkage of fiber reinforced PA6 that affects part quality. As glass fiber content increases, mechanical property increased by 75.4 to 182%, and flow property decreased by 18.9 to 39.5%. And part shrinkage decreased by 52.9 to 60.8% in the flow direction, and decreased by 48.2 to 58.1% in the perpendicular to the flow direction. As carbon fiber content increases, mechanical property increased by 180 to 276%, flow property decreased by 26.8 to 42.8%, and part shrinkage decreased by 65.0 to 71.8% and 69.5 to 72.7% in the flow direction and the direction perpendicular to the flow respectively.

Variation of Mechanical Properties by Carbon Fiber Volume Percent of Carbon Fiber Reinforced Reaction Bonded SiC (탄소섬유 강화 반응소결 탄화규소의 탄소섬유 첨가량에 따른 기계적 특성 변화)

  • Yun, Sung-Ho;Yang, Jin-Oh;Cho, Young-Chul;Park, Sang-Whan
    • Journal of the Korean Ceramic Society
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    • v.48 no.5
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    • pp.373-378
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    • 2011
  • The composite added with surface-coated chopped carbon fiber showed the microstructure of a 3 dimensional discretional arrangements. The fiber reinforced reaction bonded silicon carbide composite, containing the 50 vol% carbon fiber, showed the porosity of < 1 vol%, 3-point bending strength value of 250MPa and fracture toughness of 4.5 $MPa{\cdot}m^{1/2}$. As the content of carbon fiber was increased from 0 vol% to 50 vol% in the composite, fracture strength was decreased due to the increase of carbon fiber, which has a less strength than SiC and molten Si. On the other hand, the fracture toughness was increased with increasing the amount of carbon fiber. According to the polished microstructure, carbon fiber was shown to have a random 3 dimensional arrangement. Moreover, the fiber pull-out phenomenon was observed with the fractured surface, which can explain the increased fracture toughness of the composite containing high content of carbon fiber.

Application of WCT(Wet Compaction Test) for Fiber Evaluation

  • Seo, Yung-B.;Ha, In-Ho;Lee, Chun-Han
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.5 s.118
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    • pp.9-15
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    • 2006
  • Wet compaction test (WCT) is a fiber evaluation method where wet fibers are compressed at one side of a cylinder and water drains out from the other side. The consistency of the fiber furnishes and their pressures are recorded during the test. In the previous study we found that WCT results always gave better coefficients of determination in fiber furnish drainage, and paper properties (density, tensile, tear, and burst strength) than those of WRV (water retention value). Fiber freeness and fiber length correlated well with drainage and tear strength of the furnishes, respectively; however, their correlations were very much improved by combining the WCT results. In this study, we used the WCT test for fractionated fiber furnishes to see whether improvement of the WCT is possible. We found that strength properties such as breaking length and burst index were correlated better with the fractionated long fiber furnishes. Drainage was greatly affected by the presence of short fiber furnishes. We used bleached chemical pulps (SwBKP, HwBKP), recycled pulp (OCC), and mechanical pulp (BCTMP) as fiber furnishes in this study. Fiber fractionation can be performed on-line in these days by using multifractor and WCT can be used as an on-line test in papermachine in the future.

A Research on the Shotcrete Tunnel Application to Concrete mixing PET Fiber (PET FIBER를 혼입한 콘크리트의 숏크리트 터널 적용에 관한 연구)

  • Kim, Joo-Seok;Yoo, Sang-Geon;Lee, Yong-Jun;Shin, Hyum-Seong;Kim, Eun-Kyum
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.928-934
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    • 2008
  • Resently, Fiber Reinforced Concrete is used for not only preventing crack of concrete but also reinforcing general methods. Steel Fiber and PP(poly-propylene) Fiber are usually used as fiber reinforced materials. However, using these materials for shotcrete on Railway tunnel can cause some problems such as damage of pressure hose and shotcrete rebound. In addition, Steel fiber is an expensive material and it can cause safety problems during applying to shotcrete. PP Fiber can cause a problem in fiber balling during applying to shotcrete railway tunnel construction. A purpose of the research is applying a development of PET(Poly Etylene Terephtalate) fiber by recycling pet bottles to the shotcrete tunnel exposed to explosion spalling. To investigate the reinforcement effect of the PET fiber, some basic tests are accomplished to physical properties and explosion spalling by fire. As a result of the tests, a concrete mixing the PET fiber has stronger resistance effect in the explosion spalling by high temperature than another strong fiber concrete does, and that the former concrete is also equal or more effective on the result of the above tests to physical properties like compression and strain than the latter one is demonstrated.

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Interaction of magnetic water and polypropylene fiber on fresh and hardened properties of concrete

  • Ansari, Mokhtar;Safiey, Amir
    • Steel and Composite Structures
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    • v.39 no.3
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    • pp.307-318
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    • 2021
  • Utilizing fibers is an effective way to avoid the brittle behavior of the conventional concrete and can enhance its ductility. In particular, propylene fibers can improve concrete properties, including energy absorption, physical and mechanical properties, controlling shrinkage cracks. The increase of fiber density leads to an increase of the overlapping surface of the fiber of concrete and, in turn, a decrease of cracks developed in the concrete. However, the workability of fiber reinforced concrete tends to be lower than the conventional concrete owing mainly to the hairline thickness and excessive concentration of fibers. The low slump of concrete impedes the construction of reinforced concrete members. In this research, we study if the utilization of magnetic water can alleviate the workability issue of young fiber reinforced concrete. To this end, the compressive and flexural strength of four types of concrete (conventional concrete, fiber reinforced concrete, magnetic concrete, magnetic fiber-reinforced concrete) is studied and compared at three different ages of 7, 14, and 28 days. In order to study the influence of the fiber density and length, a study on specimens with three different fiber density (1, 2, 5 kg of fiber in each cubic meter of concrete) and fiber length (6, 12, 18 mm) is undertaken. The result shows the magnetic fiber concrete can result in an increase of the flexural and compressive strength of concrete at higher ages.