• Journal of the Korea Safety Management & Science
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• v.23 no.3
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• pp.27-33
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• 2021

The purpose of this study is to present a novel indicator for analyzing machine failure based on its idle time and productivity. Existing machine repair plan was limited to machine experts from its manufacturing industries. This study evaluates the repair status of machines and extracts machines that need improvement. In this study, F-RPN was calculated using the etching process data provided by the 2018 PHM Data Challenge. Each S(S: Severity), O(O: Occurence), D(D: Detection) is divided into the idle time of the machine, the number of fault data, and the failure rate, respectively. The repair status of machine is quantified through the F-RPN calculated by multiplying S, O, and D. This study conducts a case study of machine in a semiconductor etching process. The process capability index has the disadvantage of not being able to divide the values outside the range. The performance of this index declines when the manufacturing process is under control, hereby introducing F-RPN to evaluate machine status that are difficult to distinguish by process capability index.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2016.10a
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• pp.511-513
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• 2016

본 논문에서는 세라믹 영상에서 사람의 눈으로 판단하기 어려운 결함 영역을 검출하기 위해 배경을 제거한 후에 지역 기반 오츠 이진화와 양방향 소벨 마스크를 적용하여 세라믹 영상의 윤곽선을 검출한다. 윤곽선이 검출된 영상을 수평으로 4등분하고, 각각의 영역에서 밝기 값이 변화는 지점을 탐색한다. 탐색된 좌표 중에서 최대 명암도 값을 이용하여 ROI 영역을 추출한다. 결함 영역 검출의 효율성을 높이기 위한 전 단계로 배경을 제거하기 위해 ROI 영역과 최소값 필터가 적용된 ROI 영역 간의 명암도의 차이를 이용하여 배경을 제거한다. 명암도의 차이를 통해 배경이 제거된 ROI 영역에서 개선된 명암 대비 스트레칭 기법을 적용하여 ROI 영역의 명암 대비를 강조한다. 명암이 강조된 ROI 영역에서 10mm, 11mm, 16mm, 22mm 영상의 결함 영역을 검출하기 위해 히스토그램 이진화 기법을 적용하여 결함의 후보 영역을 추출한다. 결함 후보 영역이 검출된 ROI 영역에서 미세 잡음을 제거하기 위해 중간값 필터와 침식과 팽창을 적용한 후에 최종적인 결함 영역을 검출한다. 제안된 방법을 8mm, 10mm, 11mm, 16mm, 22mm 세라믹 영상을 대상으로 실험한 결과, 제안된 검출 방법이 기존의 검출 방법보다 모든 mm 세라믹 영상에서 효과적으로 결함 영역이 검출되는 것을 확인하였다.

• Journal of the Korean Society of Safety
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• v.34 no.3
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• pp.15-20
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• 2019

As industry is progressing and standards of living are improved, the demand of electrical energy is expected to grow 8-9% annually. Therefore, the importance of electrical fire prevention technology with the ability of the power supply is being emphasized. According to the statistics of fire in Korea, fire occurred about 45,000 cases annually, and electrical fire possessed about 20%. The electrical fire by poor contact has increased gradually, can be connected as great fire to secondarily induce short circuit and earth fault. Then analysis of heating causes of electrical connections between copper and copper alloy is needed. Also, detection and analysis algorithm of oxide at copper alloy are necessary. In this research, in order to understand the characteristics of oxide growth with rising resistance and heating, it is demonstrated that the oxide at electrical connections can cause fire due to arcing.

• Journal of Information Processing Systems
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• v.15 no.4
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• pp.833-852
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• 2019

In real time applications, due to their effective cost and small size, wireless networks play an important role in receiving particular data and transmitting it to a base station for analysis, a process that can be easily deployed. Due to various internal and external factors, networks can change dynamically, which impacts the localisation of nodes, delays, routing mechanisms, geographical coverage, cross-layer design, the quality of links, fault detection, and quality of service, among others. Conventional methods were programmed, for static networks which made it difficult for networks to respond dynamically. Here, machine learning strategies can be applied for dynamic networks effecting self-learning and developing tools to react quickly and efficiently, with less human intervention and reprogramming. In this paper, we present a wireless networks survey based on different machine learning algorithms and network lifetime parameters, and include the advantages and drawbacks of such a system. Furthermore, we present learning algorithms and techniques for congestion, synchronisation, energy harvesting, and for scheduling mobile sinks. Finally, we present a statistical evaluation of the survey, the motive for choosing specific techniques to deal with wireless network problems, and a brief discussion on the challenges inherent in this area of research.

• Journal of Korean Society for Quality Management
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• v.47 no.1
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• pp.75-86
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• 2019

Purpose: It is essential for the steel industry to produce steel products without unexpected downtime to reduce costs and produce high quality products. A hot strip rolling mill consists of many mechanical and electrical units. In condition monitoring and diagnosis, various units could fail for unknown reasons. Methods: In this study, we propose an effective method to detect units with abnormal status early to minimize system downtime. The early warning problem with various units was first defined. An autoencoder was modeled to detect abnormal states. An application of the proposed method was also implemented in a simulated field-data analysis. Results: We can compare images of original data and reconstructed images, as well as visually identify differences between original and reconstruction images. We confirmed that normal and abnormal states can be distinguished by reconstruction error of autoencoder. Experimental results show the possibility of prediction due to the increase of reconstruction error from just before equipment failure. Conclusion: In this paper, hot strip roughing mill monitoring method using autoencoder is proposed and experiments are performed to study the benefit of the autoencoder.

• Journal of the Semiconductor & Display Technology
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• v.18 no.1
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• pp.5-9
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• 2019

Optical emission spectroscopy is used to identify chemical species and monitor the changes of process results during the plasma process. However, plasma process monitoring or fault detection by using emission signal variation monitoring is vulnerable to background signal fluctuations. IR heaters are used in semiconductor manufacturing chambers where high temperature uniformity and fast response are required. During the process, the IR lamp output fluctuates to maintain a stable process temperature. This IR signal fluctuation reacts as a background signal fluctuation to the spectrometer. In this research, we evaluate the effect of infrared background signal fluctuation on plasma process monitoring and improve the plasma process monitoring accuracy by using simple infrared background signal subtraction method. The effect of infrared background signal fluctuation on plasma process monitoring was evaluated on $SiO_2$ PECVD process. Comparing the $SiO_2$ film thickness and the measured emission line intensity from the by-product molecules, the effect of infrared background signal on plasma process monitoring and the necessity of background signal subtraction method were confirmed.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2009.10a
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• pp.343-346
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• 2009

Since an LFSR as a pattern generator has solely linear dependency in itself, it generates sequences by moving the bit positions for a pattern generation. So the correlation between the generated patterns is high and thus reduces the possibility of fault detection. To overcome these problems many researchers have studied to have goodness of randomness between the output test patterns. In this paper, we propose the new and effective method to construct phase shifter as PRPG.

• Tribology and Lubricants
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• v.36 no.6
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• pp.297-306
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• 2020

This paper reviews studies on the types and functions of oil sensors used for machine condition monitoring. Machine condition monitoring is essential for maintaining the reliability of machines and can help avoid catastrophic failures while ensuring the safety and longevity of operation. Machine condition monitoring involves several components, such as compliance monitoring, structural monitoring, thermography, non-destructive testing, and noise and vibration monitoring. Real-time monitoring with oil analysis is also utilized in various industries, such as manufacturing, aerospace, and power plants. The three main methods of oil analysis are off-line, in-line, and on-line techniques. The on-line method is the most popular among these three because it reduces human error during oil sampling, prevents incipient machine failure, reduces the total maintenance cost, and does not need complicated setup or skilled analysts. This method has two advantages over the other two monitoring methods. First, fault conditions can be noticed at the early stages via detection of wear particles using wear particle sensors; therefore, it provides early warning in the failure process. Second, it is convenient and effective for diagnosing data regardless of the measurement time. Real-time condition monitoring with oil analysis uses various oil sensors to diagnose the machine and oil statuses; further, integrated oil sensors can be used to measure several properties simultaneously.

• Tribology and Lubricants
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• v.37 no.6
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• pp.203-207
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• 2021

This study presents the development of dielectric constant sensors to measure lubricant properties. The lubricant oil sensor is used to measure oil properties and machine conditions. Various condition monitoring methods are applied to diagnose machine conditions. Machine condition monitoring using oil sensors has advantage over other machine condition monitoring methods. The fault conditions can be noticed at the early stages by the detection of wear particles using oil sensors. Therefore, it provides an early warning in the failure procedure. A variety of oil sensors are applied to check the machine condition. Among all oil sensors, only one sensor can measure the tendency of several properties such as acidity and water content. A dielectric constant sensor is also used to measure various oil properties; therefore, it is very useful. The dielectric constant is the ratio of the capacitance of a capacitor using that material as a dielectric to that of a similar capacitor using vacuum as its dielectric. The dielectric constant has an effect on water content, contaminants, base oil, additive, and so forth. In this study, the dielectric constant sensor is fabricated using MEMS process. In the fabrication process, the shape, gap of the electrode array, and thickness of the insulation material are considered to improve the sensitivity of the sensor.

• Journal of Positioning, Navigation, and Timing
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• v.12 no.1
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• pp.11-22
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• 2023

In this paper, we propose an efficient satellite selection method for multi-constellation GNSS. The number of visible satellites has increased dramatically recently due to multi-constellation GNSS. By the increased availability, the overall GNSS performance can be improved. Whereas, due to the increase of the number of visible satellites, the computational burden in implementing advanced processing such as integer ambiguity resolution and fault detection can be increased considerably. As widely known, the optimal satellite selection method requires very large computational burden and its real-time implementation is practically impossible. To reduce computational burden, several sub-optimal but efficient satellite selection methods have been proposed recently. However, these methods are prone to the local optimum problem and do not fully utilize the information redundancy between different constellation systems. To solve this problem, the proposed method utilizes the inter-system biases and geometric assignments. As a result, the proposed method can be implemented in real-time, avoids the local optimum problem, and does not exclude any single-satellite constellation. The performance of the proposed method is compared with the optimal method and two popular sub-optimal methods by a simulation and an experiment.