• Title/Summary/Keyword: fatigue reliability evaluation

Search Result 118, Processing Time 0.028 seconds

A Study on the Evaluation and Prediction for the Fatigue Crack Initiation and Growth Life by Reliability Approach ( II ) (신뢰성 공학적 피로 균열의 발생, 진전 수명 평가 및 예측에 관한 연구 (II))

  • 권재도;곽상국;최선호;황재석;진영준
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.15 no.3
    • /
    • pp.907-915
    • /
    • 1991
  • 본 연구에서는 피로 크랙 발생 및 파단수명의 통계학적 분포특성을 명확히 하 기 위해서 단축인장을 받고, 크랙 선단 곡율반경이 일정한 중앙 크랙을 가진 81개의 시험편을 사용하여 4개의 응력 레벨하에서 피로 시험을 행한후 많은 데이터들로 부터 피로크랙의 발생, 파단특성에 대한 신뢰성 있는 통계학적 확률특성을 제시하고, 이들 데이터를 활용하여 수명예측을 행해보고저 한다.

Evaluation of Rail Fatigue and Bending Fatigue Considering Concrete Track Condition (콘크리트도상(STEDEF)의 선로조건을 고려한 레일휨응력 예측과 피로수명 산출)

  • Lee, Soo-hyung;Kang, You-song;Park, Yong-gul
    • Journal of the Korean Society for Railway
    • /
    • v.20 no.5
    • /
    • pp.658-667
    • /
    • 2017
  • Rail is the main track component, playing the most important role in safe railways. For the sake of safety, it is strictly required to secure reliability against fatigue and destruction of rail. In this paper, by field measurement on concrete track, it is confirmed that the rail surface roughness and rail bending stress are linearly correlated with each other; the bending stress of rail can be presented as a function of train speed, track support stiffness, and rail surface roughness. The fatigue life of rail can be estimated by deriving the S-N curve through the fatigue test.

The Evaluation of Thin Pressure Vessel′s Internal Defects by Laser Shearography (레이저 전단 간섭계를 이용한 압력용기의 내부 결함 평가)

  • 장경영;장석원;현민관
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.929-933
    • /
    • 2003
  • Internal defects of thin pressure vessel used in the power plants or the chemical plants may be created and grow due to corrosion or creep fatigue to reduce the strength and cause critical failure during operation. Therefore it is very important to detect this defect at the early stage. For this purpose, non-destructive, non-contact and highly sensitive method should be considered for on-line application. In this paper, a laser shearographic interferometer is applied to inspect circular defects and notch defects existed inside of thin pressure vessel under the presence of pressure up to 3 times of atmospheric pressure. The influences of the defect shape and size as well as the internal pressure to the characteristic pattern in the shearography fringe are investigated, and the quantitative evaluation of the defect size is tried. Also the experimental results are compared with the destructive test results to show the applicability of this method to the quantitative evaluation of internal defects in the thin pressure vessel.

  • PDF

Reliability Evaluation on Pultrusion Composite Sandwich Panel (Pultrusion 복합 샌드위치 패널의 신뢰성 평가)

  • Lee, Haksung;Kim, Eunsung;Oh, Jeha;Kim, Dongki;Lee, Juyoung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.3
    • /
    • pp.414-420
    • /
    • 2013
  • Research on decreasing the weight of composite sandwich panels is in progress. This paper reports the experimental results for the mechanical behavior of a composite sandwich panel. The skins of sandwich panels were made of glass fiber sheets and plywood matrix composites. Their interior layers consisted of glass fiber pultrusion pipes and gold foam. Experimental tests were performed to obtain the mechanical properties and complex mechanical behavior. Before fatigue tests, tensile tests and 3-point bending tests were carried out to obtain the optimal design and determine their strength and failure mechanisms in the flat-wise position. After the static test, a fatigue test were conducted at a load frequency of 5 Hz, stress ratio (R) of 0.1, and endurance limit for the S-N curve. It showed that the failure modes were related to both the core design and skin failure.

S-N Curve Deduction of a KTX High-Speed Train Structure for an Accelerated Life Testing (가속수명시험을 위한 KTX고속열차 구조물의 S-N 선도 추정)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Su-Han
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.4
    • /
    • pp.388-395
    • /
    • 2009
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structures of KTX under operation conditions. However, actual fatigue life cannot be obtained because the conventional fatigue tests are not adequate to the real load conditions. Moreover foreign component makers have not provided data of the loading stresses (S) versus cycles at the failure (N). In this study, we suggested a deduction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data. After that, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule. The deduced S-N curve was applied to the performance evaluation of Korean-made sealed knuckles compared with imports.

Development of the Welded Bellows for KSTAR Vacuum Vessel (KSTAR 진공용기용 용접 Bellows 개발)

  • Her, N.I.;Kim, B.C.;Kim, G.H.;Hong, G.H.;Sa, J.W.;Kim, H.K.;Kim, K.M.;Bak, J.S.
    • Proceedings of the KSME Conference
    • /
    • 2003.11a
    • /
    • pp.1098-1102
    • /
    • 2003
  • Vacuum vessel of the KSTAR(Korea Superconducting Tokamak Advanced Research) tokamak is a fully welded structure with D-shaped cross-section. According to the requirements of the physics design, sixteen horizontal ports, sixteen slanted ports, sixteen baking and cooling ports, and twenty-four top and bottom vertical ports are designed for the diagnostics, plasma heating, vacuum pumping, and baking and cooling. Bellows on these ports are used for flexible components to absorb the relative displacement due to the vacuum vessel thermal expansion and the electromagnetic force between the vacuum vessel and the cryostat ports. Fatigue strength evaluation was performed to decide the dimension of the bellows. In order to assure the quality of the bellows, a prototype bellows for the neutral beam injection port has been fabricated and tested prior to main fabrication. It was conformed that the prototype bellows has sufficient fatigue strength and vacuum reliability in the expected load conditions.

  • PDF

Comparison of Threshold Stress Intensity Factor and Fatigue Limit for Micro-crack of Offshore Structural Steel F690

  • Gu, Kyoung-Hee;Lee, Gum-Hwa;Lee, Weon-Gu;Oh, Chang-Seok;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.25 no.2_1
    • /
    • pp.141-148
    • /
    • 2022
  • In this paper, the evaluation equations proposed by Tange et al. and Ando et al. were used to evaluate the threshold stress intensity factor ∆KRth(s) and fatigue limit ∆𝜎Rwc, according to the small crack of offshore structural steel F690. Despite the differences in concept and shape of the two equations, the ∆KRth(s) and ∆𝜎Rwc proved completely consistent. It is possible to use these equations to evaluate the dependence of the crack length on the ∆KRth(s) and ∆𝜎Rwc of structures made of all steel grades. With these equations, the characteristics of microcracks can be quantitatively evaluated, and the safety and reliability of the structure can be secured.

Reliability Evaluation of Air Spring for Railway Vehicle (철도차량용 공기스프링의 신뢰성 평가)

  • 김완두;우창수;최경진
    • Proceedings of the KSR Conference
    • /
    • 2002.10b
    • /
    • pp.807-819
    • /
    • 2002
  • The air spring is used in secondary suspension system for railway vehicle to reduce and absorb the vibration and noise. In this paper, the characteristics and durability test was conducted in laboratory by using servo hydraulic fatigue testing system to evaluate the reliability. And to guarantee the adaptation of this air spring, the ride comfort and air pressure variation were measured in train test. The experimental results show that the characteristics and durability of domestic development productions are obtained the good results and the stiffness of the air spring which had become 6 year over increased. Also, the dynamic characteristics of domestic and existing product agree well the results obtained.

  • PDF

Evaluation of combat calorie consumption based on GoBe2 nanosensor

  • Shuo Guan;Benxu Zou
    • Advances in nano research
    • /
    • v.14 no.6
    • /
    • pp.527-539
    • /
    • 2023
  • Measuring energy burn during intensive combat sport has been a challenging concerns for a long time. In the present article, the energy consumption during combat sports is measured by use of wearable GoBe2 equipped with nanotechnology measuring devices. In this regard, 12 professional combat athletes were asked to wear GoBe2 devices during different sessions of intensive combat exercises. The curves provided by GoBe2 nano-sensor devices are further collected and analyzed for different combat durations. On the other hand, energy consumption in these athlete is calculated using other validated methods to evaluate reliability of GoBe2 wearable devices. Based on the results obtained from these experiments a multi-parameter mathematical model is presented for estimation of combat calorie consumptions. The results show that nanotechnology in these type of sensors could help in estimation of calorie consumption during combat. Moreover, the reliability of using wearable GoBe2 sensors are satisfactory except for some specific conditions. The mathematical model provides a satisfactory results based on athlete physical condition and also duration of the combat with about 8% error margin in the results.

A Study on the Design Safety of Type III High-Pressure Hydrogen Storage Vessel (Type III 고압수소저장용기의 설계 안전성 연구)

  • Park, Woo Rim;Jeon, Sang Koo;Kim, Song Mi;Kwon, Oh Heon
    • Journal of the Korean Society of Safety
    • /
    • v.34 no.5
    • /
    • pp.7-14
    • /
    • 2019
  • The type III vessel, which is used to store high-pressure hydrogen gas, is made by wrapping the vessel's liner with carbon fiber composite materials for strength performance and lightening. The liner seals the internal gas and the composite resists the internal pressure. The properties of the fiber composite material depends on the angle and thickness of the fiber. Thus, engineers should consider these various design variables. However, it significantly increases the design cost due to the trial and error under designing based on experience or experiments. And, for aluminum liners, fatigue loads due to using and charging could give a huge impact on the performance of the structure. However, fatigue failure does not necessarily occur in the position under the highest load in use. Therefore, for hydrogen storage vessel, fatigue evaluation according to design patterns is essential because stress distribution varies depend on composite layer patterns. This study performed an optimization analysis and evaluated a high-pressure hydrogen storage vessel to minimize these trial and error and improve the reliability of the structure, while simultaneously conducting fatigue assessment of all patterns derived from the optimization analysis process. The results of this study are thought to be useful in the strength improvement and life design of composite reinforced high-pressure storage vessels.