• 제목/요약/키워드: fatigue life estimation

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Remaining Life Estimation of a Level Luffing Crane Component by Computer Simulation (컴퓨터 시뮬레이션을 통한 수평 인입 크레인 구성 재료의 잔존수명 예측)

  • Kim, Sangyeol;Kim, Seongsoo;Choi, Heekyu
    • Korean Journal of Metals and Materials
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    • v.48 no.6
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    • pp.489-497
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    • 2010
  • The remaining life estimation of the level luffing crane component, which has operated for about 20 years is examined carefully, especially on the crane structures. To analyse the crane sructures, the basic load and load combination needed to be considered. We modeled various parts of the level luffing crane to analyse fatigue. Fatigue analysis results showed that the level luffing crane is in the fatigue life so that the crane is in the safe state in fatigue cumulative damage. Analysis results show that the remaining life of a jib upper beam would be about 10 years therefore, the level luffing crane should be stable for fatigue for that period.

Mechanical Reliability(Life-Time) Estimation for 25.8kV Eco Solid Insulated Switchgear (25.8kV급 친환경 고체절연차단기(Solid Insulated Switchgear)에 대한 기계적 신뢰성(수명) 평가)

  • Lee, Do-Hoon;Lee, Seog-Won;Park, Seok-Weon;Kim, Young-Geun;Lee, Jhong-Ho
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.2
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    • pp.202-205
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    • 2010
  • In this paper, mechanical reliability(Life-time) estimation method for 25.8kV SIS(Solid Insulated Switchgear) has been studied. Recently enacted KEPCO's standard includes clause that have to submit a warrantable reliability data for life-time(over B10 25 years) of an epoxy-solid insulating material. Accordingly, this research was carried out on the ALT(Accelerated Life Test) and Life-Estimation method for SIS's insulating material. Mechanical life-time estimation for SIS's insulating material is to verify reliability for tensile creep & fatigue stress, which is the major mechanical stress of SIS. This study proved that SIS's reliability for mechanical stress and established that confidence for estimation results in further verification test.

A Study on Estimation of the Probability Distribution of Fatigue Crack Growth Life for Steels (강의 피로균열전파수명의 확률분포 추정에 관한 연구)

  • 김선진;윤성환;전창환;정규연;안석환
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.40-45
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    • 2000
  • Presented are the estimation of the probability distribution of fatigue crack growth life and reliability assessment of structures by simulating material resistance to fatigue crack growth along a crack path. The material resistance is treated as a Weibull stochastic process. A non-Gaussian stochastic fields simulation method proposed by Shimozuka, et al is applied with the statistical data obtained experimentally. Test results are obtained for $\Delta$K constant amplitude load in tension with stress ratio of R=0.2 and three specimen thicknesses of 6, 12 and 18mm. This simulation method is useful to estimate the probability distribution of fatigue crack growth life and the smallest life.

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A Study on Estimation of the Probability Distribution of Fatigue Crack Growth Life for Steels (강의 피로균열전파수명의 확률분포 추정에 관한 연구)

  • 김선진;윤성환;전창환;김일석
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.73-78
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    • 2000
  • Presented are the estimation of the probability distribution of fatigue crack growth life and reliability assessment of structures by simulating material resistance to fatigue crack growth along a crack path. The material resistance is treated as a Weibull stochastic process. A non-Gaussian stochastic fields simulation method proposed by shimozuka, et al is applied with the statistical data obtained experimentally. Test results are obtained for $\delta K$ constant amplitude load in tension with stress ratio of R=0.2 and three specimen thicknesses of 6,12 and 18mm. This simulation method is useful to estimate the probability distribution of fatigue crack growth life and the smallest life.

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The Prediction of Dynamic Fatigue Life of Multi-axial Loaded Structure (다축 하중 구조물의 동적 피로수명 예측)

  • Yoon, Moon Young;Kim, Kyeung Ho;Park, Jang Soo;Boo, Kwang Seok;Kim, Heung Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.231-235
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    • 2013
  • The purpose of this paper is to compare with estimation of equivalent fatigue load in time domain and frequency domain and estimate the fatigue life of structure with multi-axial vibration loading. The fatigue analysis with two methods is implemented with various signals like random, sinusoidal signals. Also an equivalent fatigue life estimated by rainflow cycle counting in time domain is compared with results estimated with probability density function of each signal in frequency domain. In case of frequency domain, equivalent fatigue life can estimate through Dirlik's method with probability density function. And the work proposed in this paper compared the fatigue damage accumulated under uni-axial loading to that induced by multi-axial loading. The comparison is preformed for a simple cantilever beam, which is exposed to vibrations of several directions. For verification of estimation performance of fatigue life, results are compared to those of FEM analysis (ANSYS).

Fatigue crack growth and remaining life estimation of AVLB components

  • Chen, Hung-Liang Roger;Choi, Jeong-Hoon
    • Structural Engineering and Mechanics
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    • v.23 no.6
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    • pp.651-674
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    • 2006
  • The fatigue cracks initiate and propagate in the Armored Vehicle Launch Bridge (AVLB) components, especially like the splice doubler angle, splice plate, and bottom chord, due to the cyclic loading by repeated AVLB-launchings and tank-crossings. In this study, laboratory fatigue tests were conducted on six aluminum 2014-T6, four aluminum 7050-T76511, and four ASTM A36 steel compact-tension specimens to evaluate the crack growth behavior of the materials used for the components. The experimental results provide the relationship (Paris Law) between crack growth rate, da/dn, and stress intensity range, ${\Delta}K$, whose material dependent constants C and m can later be used in the life estimation of the components. Finite Element Method (FEM) was used to obtain the stress intensity factor, K, of the components with cracks. Because of the complexity of loading conditions and component geometry, several assumptions and simplifications are made in the FEM modeling. The FEM results, along with the results obtained from laboratory fatigue tests, are then utilized to estimate critical crack length and remaining life of the components.

A Study on the Fatigue Life Estimation Using Butt Weld Bead Profiles (용접 비드 형상을 이용한 용접 시편의 피로수명 예측 연구)

  • 김재훈;구병춘
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.125-129
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    • 2004
  • This study investigates the fatigue lift estimation of butt weld specimen for the railway vehicle by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta$, p and h. The stress concentration factors, K$\_$t/, are changed by different $\theta$, p and h from 1.395 to 2.863. Hence, the sensitivity of K$\_$k/ is changed by each $\theta$, p and h. As $\theta$ becomes lower and p and h become higher, K$\_$t/ increases. The fatigue life can be estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, for the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.

Clamp Type-dependent HCF Life Estimation of the Overhead Cable for Distribution Grids (고정 방식 차이에 따른 배전 가공전선의 고주기피로 수명 특성 비교 평가)

  • Lee, Dooyoung;Jung, Jinseung;Kim, Youngdae;Bang, Jiye
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.2
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    • pp.241-248
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    • 2021
  • High cycle fatigue life for the cables with two different types of clamps is estimated comparatively through acceleration testing. The high cycle fatigue fracture of overhead lines is caused mainly by the aeolian vibration which is induced by vortex shedding. It is necessary to manage the integrity of cables continuedly considering that the aeolian vibration is unavoidable since it occurs in steady and relatively low wind velocity. Two types of clamps which are largely used for overhead lines of the distribution grids are selected and failure data are obtained by step stress testing with a electrodynamic shaker with them. The inverse power law is assumed to describe the stress-life relationship and the fatigue limit at any specified life is supposed to follow Weibull distribution. The life of the cable is defined as the number of cycles to the time that one of strands is completely broken. Finally, the fatigue limits of the cables with two clamp types are estimated at the reference life of 500 Mcycles and compared each other based on a bending vibration amplitude.

Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Fatigue Life Estimation of Fillet Welded Joints Considering Statistical Characteristics of Weld Toe's Shape and Multiple Collinear Surface Cracks (비드형상 및 복수 표면균열의 확률적 특성을 고려한 필릿 용접부 피로수명 평가)

  • Han Seung-Ho;Han Jeong-Woo
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.68-75
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    • 2005
  • The fatigue life of welded joints is associated with crack initiation and propagation life. Theses cannot be easily separated, since the definition of crack initiation is vague due to the initiation of multiple cracks that are distributed randomly along the weld toes. In this paper a method involving a notch strain and fracture mechanical approach, which considers the characteristics of welded joints, e.g. welding residual stress and statistical characteristics of multiple cracks, is proposed, in an attempt to reasonably estimate these fatigue lives. The fatigue crack initiation life was evaluated statistically, e.g. the probability of failure occurrence in 2.3, 50 and $97.7\%$, in which the cyclic response of the local stress/strain hi the vicinity of the weld toes and notch factors derived by the irregular shape of the weld bead are taken into account. The fatigue crack propagation life was simulated by using Monte-Carlo method in consideration of the Ad-factor and the mechanical behavior of mutual interaction/coalescence between two adjacent cracks. The estimated total fatigue life, $(N_T)_{P50\%}$, as a sum of crack initiation and propagation life under the probability of failure occurrence in $50\%$ showed a good agreement with the experimental results. The developed technique for fatigue lift estimation enables to provide a quantitative proportion of crack initiation and propagation life in the total fatigue life due to the nominal stress range, ${\Delta}S$.