• 제목/요약/키워드: fatigue crack initiation

검색결과 337건 처리시간 0.026초

잔류응력 영역에서 발생한 작은 피로균열의 초음파 평가 (Ultrasonic evaluation of small surface fatigue cracks initiating in residual stress zone)

  • 강계명;김진연
    • 한국가스학회지
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    • 제4권1호
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    • pp.55-62
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    • 2000
  • Pit형 표면결함으로부터 발생하는 작은 피로균열의 거동을 초음파의 표면파를 이용하여 이를 위하여 피로시험중인 Al 2024-T3를 시험재료, 피로시험도중 초음파를 이용하여 피로균열의 거동을 조사하였다. 즉, 피로시험에서 균열이나 Pit로부터 발생하는 작은 피로균열을 여러 응력조건하에서 나타나는 표면파의 반사특성에 관하여 연구하였다. 또한 이론적 결과와 실험적 결과를 상호 비교, 분석하였고, SEM을 사용하여 이들 작은 피로균열을 관찰하였다. 초음파를 이용한 피로균열의 균열 개구 거동에 관한 연구에서 피로균열의 유효균열 특성을 초음파법으로 평가 할 수 있었다.

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變動荷重下의 疲勞壽命 豫測 第2報 (Fatigue Life Predictions for Variable Load Histories - Part II : Computer Software for Predictions of Fatigue Crack Initiation Life -)

  • 이시중;송지호;하재선
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1350-1357
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    • 1988
  • A computer software was developed for predictions of fatigue crack initiation life of notched members under variable loadings. The software was constructed based on a new fatigue life prediction method utilizing modified .epsilon.-N curves, which can account for the stress interaction effect. The effect of mean plastic strain on low-cycle fatigue life was also incorporated in the software. The software can be utilized for the first step approximation when fundamental data of material fatigue properties are not available.

平활材表面 의 微小피勞균열에 관한 基礎的 特性 (Basic Characteristics of Micro-Fatigue-Cracks on the Unnotched Smooth Specimens)

  • 서창민;북천영부;결성양치
    • 대한기계학회논문집
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    • 제7권1호
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    • pp.28-35
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    • 1983
  • Quantitative analysis have been carried out on the micro-cracks on the surface and into the depth of unnotched smooth mild steel specimen under cyclic stains by rotating bending fatigue tests. Some of the results are; (1) Cracks initiate at the early stage of fatigue life N$_{I}$/ N$_{f}$=10 to 20%, and propagate during the rest of fatigue life. (2) Coalescence of highly crowded small fatigue cracks of random distribution seems to induce the final fracture at higher stress level. (3) The curves of crack initiation and the equal crack length on the graph of stress versus number of cycles are parallel to the S-N curve. (3) The curves of crack initiation and the equal crack length on the graph of stress versus number of cycles are parallel to the S-N curve. (4) The distributions of micro-surface crack length and depth show the composite Weibull distributions which are approximated to two straight lines separated by the value of transient region between stage I and stage II crack.k.k.

다단계 피로하중 실험을 통한 균열 발생 및 전파단계에서 파괴모드 II 영향 분석 (Effects of Failure Mode II on Crack Initiation and Crack propagation Steps Using Multilevel Fatigue Loading Test)

  • 홍석표;박세민;김주희
    • 대한기계학회논문집A
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    • 제41권9호
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    • pp.853-860
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    • 2017
  • 본 연구는 균열 발생 및 전파단계에서 하중모드 II의 영향을 평가하기 위해 피로균열 하한계 영역의 혼합모드 I+II 하중을 통해 실험적으로 평가하였다. 균열 발생단계(Stage I)에서는 혼합모드상태에서 하중작용 각도(${\theta}$)가 증가할수록 모드 II 영향으로 인하여 낮은 하중에서 균열이 발생하고, 균열 전파단계 (Stage II)에서는 균열전파 속도는 감소하였다. 다단계 하중작용 각도변화에 따른 하중모드 II영향은 균열전파단계 실험을 통해 평가하였다. 혼합모드 I+II 하중 작용 시 작용각도 ($0^{\circ}{\rightarrow}{\theta}{\rightarrow}60^{\circ}$) 증가에 따라 피로균열전파속도는 감소하였으며 늦게 발생한 균열에서도 마찬가지로 감소하였다. 작용각도가 ${\theta}{\geq}75^{\circ}$ 범위에서는 하중작용각도 증가에 따라 피로균열전파속도가 증가하고 피로수명이 감소하는 것을 확인하였다.

피로강도평가를 위한 통합 전산 시스템의 개발 (Development of Integrated Fatigue Strength Assessment System)

  • 박준협;송지호
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.264-274
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    • 2001
  • An integrated fatigue strength assessment system was computerized. The system developed consists of 9 modules: user interface, cycle counting, load history construction, data searching, fatigue properties estimation, fatigue data analysis, true stress and strain analysis, expert system for crack initiation life prediction, fatigue crack initiation and propagation life prediction. Fatigue strength database also was included in this system. The fatigue expert system helps a beginner to predict a fatigue crack initiation life in fatigue strength assessment. The expert system module in this system is developed on the personal computer by using C language and UNiK, an expert system developing tool. To evaluate the system, the results of test under variable loading of SAE and failure data from a field were analyzed. The evaluation show that the system provided fatigue life prediction within 3-scatter band and gave reasonable predictions. To get more accurate predictions of fatigue life without fatigue properties, we recommend utilizing the system along with the fatigue strength database.

SiC 입자 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 초기진전거동 (Initiation and Growth Behavior of Small Surface Fatigue Crack on SiC Particle Reinforced Aluminum Composite)

  • 이상협;최영근;김상태;이문환
    • Composites Research
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    • 제21권6호
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    • pp.15-22
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    • 2008
  • 본 연구는 SiC입자를 20% 강화된 알루미늄기 복합재료를 이용해서 평면굽힘피로시험을 향했다. 표면미소피로균열의 발생 및 진전거동은 레프리카법으로 연속관찰을 했고 파괴원인과 파괴기구를 규명하기 위해서 주사전자현미경을 이용했다. da/dn-$K_{max}$ 관계에서 저응력 레벨에서는 여러 개의 균열이 진전하고, 합체 등이 일어나는 것으로부터 진전속도는 꽤 분산(흐트러짐)이 심하고, 고응력 레벨에서는 비교적 흐트러짐은 적게 나타나는 것을 알 수 있었다.

유한요소법에 의한 튜블라 이음부의 응력집중계수 및 피로강도 해석 (A Study on the Stress Concentration Factor and Fatigue Strength for T-Tubular Joints by FEM)

  • 엄동석;강성원;하우일
    • 한국해양공학회지
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    • 제8권2호
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    • pp.141-150
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    • 1994
  • In designing, the strength of tubular joint has been an important problem for integrity of steel structures in which many tubular members are used. This paper presents the results of FEM analysis on stress concentration and fatigue crack initiation life for two types of tubular joints. One is circular and rectangular T type joints which consist of circular brace and rectangular chord. Another is circular and circular T type joints which consist of circular brace and circular chord. FEM analyses were performed under the axial load and in-plane bending moment. The fatigue crack initiation life can be estimated by using $\varepsilon$-N curve and by applying the Palmgren-Miner linear damage rule. According to the results, the stress concentration factor(SCF) of circular and rectangular joints is higher than that of circular and circular joints. The fatigue crack initiation lives of circular-circular joints and circular-rectangular joints were calculated.

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Effect of laser shock peening and cold expansion on fatigue performance of open hole samples

  • Rubio-Gonzalez, Carlos;Gomez-Rosas, G.;Ruiz, R.;Nait, M.;Amrouche, A.
    • Structural Engineering and Mechanics
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    • 제53권5호
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    • pp.867-880
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    • 2015
  • Mechanical fastening is still one of the main methods used for joining components. Different techniques have been applied to reduce the effect of stress concentration of notches like fastener holes. In this work we evaluate the feasibility of combining laser shock peening (LSP) and cold expansion to improve fatigue crack initiation and propagation of open hole specimens made of 6061-T6 aluminum alloy. LSP is a new and competitive technique for strengthening metals, and like cold expansion, induces a compressive residual stress field that improves fatigue, wear and corrosion resistance. For LSP treatment, a Q-switched Nd:YAG laser with infrared radiation was used. Residual stress distribution as a function of depth was determined by the contour method. Compact tension specimens with a hole at the notch tip were subjected to LSP process and cold expansion and then tested under cyclic loading with R=0.1 generating fatigue cracks on the hole surface. Fatigue crack initiation and growth is analyzed and associated with the residual stress distribution generated by both treatments. It is observed that both methods are complementary; cold expansion increases fatigue crack initiation life, while LSP reduces fatigue crack growth rate.

고주파유도로를 이용한 초급속열처리 구상흑연주철의 피로파괴특성 (Fatigue Fracture Behavior in Super-Rapid induction Quenched Spheroidal Graphite Cast Iron)

  • 지정근;김진학;김민건
    • 산업기술연구
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    • 제19권
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    • pp.25-29
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the fatigue behavior of high performance ductile cast iron experienced super rapid induction heat treatment. The effect of super rapid induction treatment on fatigue limit was experimentally examined with the special focus on the variation surface microstructure and the fatigue crack initiation and propagation through fractography. Main results obtained are as follows. By super rapid induction treatment in FCD500, the martensite structure obtained through conventional quenching heat treatment was confirmed on the specimen surface. The fatigue crack initiation in the hardened surface layer was restricted by the martensite structure and compressive residual stress. Thus, it could be interpreted that the initiation stress would be increased by the improvement of surface structure. The fatigue crack propagation in the hardened layer was retarded by the presence of the globular shape martensite around the graphite nodule and compressive residual stress. The crack propagation path has shown zigzag pattern in the hardened surface layer.

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초급속열처리 구상흑연주철 FCD500의 피로파괴특성 (Fatigue Fracture Behavior of Spheroidal Graphite Cast Iron FCD500 by Super-Rapid induction Quenching)

  • 지정근;김민건;김진학;김정두
    • 대한기계학회논문집A
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    • 제26권4호
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    • pp.596-601
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    • 2002
  • Rotary bending fatigue tests were carried out to investigate the fatigue characteristics of high performance ductile cast iron experienced super rapid induction treatment. The influence of super rapid induction treatment on fatigue limit was experimentally examined with the special focus on the variation of surface microstructure and the fatigue crack initiation and propagation through fractography. Main results obtained are as follows. By super rapid induction treatment in FCD500, the martensite structure obtained through conventional heat treatment was confirmed on the specimen surface. The fatigue crack initiation in the hardened surface layer was restricted by the martensite structure and compressive residual stress. Thus, it could be interpreted that the initiation stress would be increased by improved structure in the surface. The fatigue crack propagation in the hardened layer was retarded by the presence of the globular shape martensite around the graphite nodule and compressive residual stress and the crack propagation behavior has zigzag pattern in the hardened surface layer.