• Title/Summary/Keyword: failure condition

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A Study on the Development of Maintenance System for Equipment of LNG-FPSO Ship (LNG-FPSO 선박 장비들의 보전활동 지원시스템 개발에 관한 연구)

  • Lee, Soon-Sup;Kang, Donghoon;Lee, Jong-Hyun;Lee, Seung-Jun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.2
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    • pp.233-239
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    • 2016
  • In this paper, a maintenance system is developed for LNG-FPSO topside and hullside equipment based CBM (Condition Based Maintenance) methodology. First, the development system defined the PWBS(Product Work Breakdown Structure) of major equipment of LNG-FPSO. Second, the development system developed the failure analysis, economic evaluation for optimal maintenance plan and database systems that save and manage information about equipment, failure mode, failure rate and failure cause. Finally, the verification of the development system was applied to the inlet system of topside and the pump tower system of hullside and the system was confirmed the effectiveness of CBMS(Condition Based Maintenance System).

Study on Performance of an Fuel Pressure Regulator under Failure Condition in an Electric Control Diesel Engine (전자제어 디젤엔진의 연료압력 레귤레이터 고장에 따른 진단 및 성능 연구)

  • Kim, Tae-Jung;Cho, Hong-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1677-1683
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    • 2015
  • To cope with exhaust gas regulation, Diesel engine applied to electronic control system. As it accurately regulated the injected fuel mass and the fuel efficiency and the output are increased but the noise and the vibration are decreased. In order to keep the performance of Electronic Diesel Control System, it is important to accurately control the fuel pressure. However, when the regulator of fuel pressure is not controlled properly, the failure phenomenons(starting failure, staring delay, accelerated failure, engine mismatch et al.) occur because the fuel pressure is not stabilize. In this study, effects on a fuel pressure, engine rotating speed according to the control rate of fuel-pressure regulator are investigated in order to analyzed the performance variation with failure of fuel-pressure regulator. As a result, when the control rate of a fuel-pressure regulator is 4%~6% lower than that of standard condition, the variation of engine's rpm and return fuel flow is increased, and the abnormal condition was occurred. Besides, it is possible to diagnose the failures on fuel-pressure regulator under these conditions.

Instability Analysis of Unsaturated Soil Slope Considering Wet Condition (습윤상태를 고려한 불포화 토사사면의 불안정성 해석)

  • Kim, Yong Min;Kim, Jaehong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1489-1498
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    • 2013
  • The monolithically coupled finite element analysis for a deformable unsaturated soil slope is performed to investigate the effect of antecedent rainfall which is assumed by initial conditions varying degree of saturation (36, 51, 77%) in finite element analysis. The distributions of matric suction and deformation on slope surface obtained from numerical simulation show the instability of antecedent rainfall-induced unsaturated soil slope. Moreover, the numerical analysis using Drucker-Prager model can be checked if a soil slope has reached failure (trial failure criterion $f^{tr}$ >0, plastic behavior) or not (trial failure criterion $f^{tr}$ < 0, elastic behavior). It is found that displacement of slope surface layer increases and the matric suction on soil slope decreases with an increase of initial degree of saturation by antecedent rainfall. Especially, the matric suction of the soil slope in dry condition (S=36%) rapidly decreases rather than that in wet condition (S=51%) at the same rainfall duration. The results of the trial failure criterion ($f^{tr}$ > 0) show slope instability in the toe region and surface of the slopes.

Failure Characteristics of Carbon/BMI Sandwich Composite Joint under Pull-out Loading (풀아웃 하중을 받는 카본/BMI 샌드위치 복합재 체결부 파손특성 연구)

  • Lee, Gyeong-Chan;Choi, Young-Ho;Lee, Kowan-Woo;Sim, Jae-Hoon;Jung, Young-In
    • Composites Research
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    • v.30 no.2
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    • pp.132-137
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    • 2017
  • The purpose of this paper is to investigate failure characteristics of Carbon/BMI-Nomex honeycomb sandwich on design parameters. A total of 6 types sandwich specimens were manufactured according to core height, face thickness and density, and environmental condition were applied to evaluate temperature and humidity effects of one of these specimens. The test results show that the core shear buckling loads was commonly observed in all specimens except for the joint with density of $64kg/m^3$. After core shear buckling, however, the joint carried additional loads over the buckling loads and then finally failed in the upper face and lower face at the same time. In the case of specimen having high stiffness, the maximum failure load was low due to interfacial failure of the upper face and core without initial core shear buckling. The ETW1 and ETW2 conditions, which were carried out to evaluate the environmental condition of the sandwich specimen, show an initial failure mode which was significantly different from RTD condition. Also, the ETW2 condition with increased temperature under the same humidity shows that the core shear buckling load was 18% less than ETW1 condition.

The Optimal Limit of the Number of COnsecutive Minimal Repairs

  • Jongho Bae;Lee, Eui-Yong
    • Journal of the Korean Statistical Society
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    • v.30 no.1
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    • pp.89-98
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    • 2001
  • Brown and Proschan(1983) introduced a model for imperfect repair. At each failure of a device, with probability p, it is repaired completely or replaced with a new device(perfect repair), and with probability 1-p, it is returned to the functioning state, but it is only recovered to its condition just prior to failure(imperfect repair or minimal repair). In this paper, we limit the number of consecutive minimal repairs by n. We find some useful properties about $\mu$$_{k}$, the expected time between the k-th and the (k+1)-st repair under he assumption that only minimal repairs are performed. Then, we assign cost to each repair and find the value of n which minimized the long-run average cost for a fixed p under the condition that the life distribution F os the device is DMRL.L.

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시장데이타와 실험데이타를 이용한 제품 수명 예측

  • 김진영;전치혁
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.262-265
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    • 1996
  • An ALT(accelerated life testing) method is to test a product in over-stressed conditions, and then the test result is extrapolated to an usual (normal stressed) condition. It is the major disadvantage of ALT method that the more extrapolation to an usual condition applies the bigger error is indispensable. Therefore a reliability model combining field failure data and laboratory test data is required in pratice. We propose several methods of estimating the failure rate of a product life which is assumed to follow an exponential distribution. Structural similarity and technological advances are also cosidered. Finally, We derive the acceleratio factor which can be used to predict the failure rate for a new product.

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Lifetime Estimation of Amplifier IC due to Electromigration failure (Electromigration 고장에 의한 Amplifier IC의 수명 예측)

  • Lee, Ho-Young;Chang, Mi-Soon;Kwack, Kae-Dal
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1265-1270
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    • 2008
  • Electromigration is a one of a critical failure mechanism in microelectronic devices. Minimizing the thin film interconnections in microelectronic devices make high current densities at electrrical line. Under high current densities, an electromigration becomes critical problems in a microelectronic device. This phenomena under DC conditions was investigated with high temperature. The current density of 1.5MA/cm2 was stressed in interconnections under DC condition, and temperature condition $150^{\circ}C,\;175^{\circ}C,\;200^{\circ}C$. By increasing of thin film interconections, microelectronic devices durability is decreased and it gets more restriction by temperature. Electromigration makes electronic open by void induced, and hillock induced makes electronic short state.

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- Analysis of Likelihood of Failure for the External Corrosion of Carbon and Low Alloy Steels through the Quantitative Risk Based Inspection using API-581 - (API-581에 의한 정량적 위험기반검사에서 탄소강 및 저합금강의 외부부식에 치한 사고발생 가능성 해석)

  • Lee Hern Chang;Kim Hwan Joo;Jang Seo Il;Kim Tae Ok
    • Journal of the Korea Safety Management & Science
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    • v.6 no.4
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    • pp.239-248
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    • 2004
  • Likelihood of failure for the external corrosion of carbon and low alloy steels, which affect to a risk of facilities, was analyzed quantitatively through the risk based inspection using API-581 BRD. We found that the technical module subfactor (TMSF) decreased as the inspection number increased and it increased as the Inspection effectiveness and the used year increased. In this condition, the TMSF showed high value for the case of the marine/cooling tower drift area as a corrosion driver, poor quality of coating, no insulation, and low insulation condition.

A Study on Micro ED-Drilling of cemented carbide (초경합금의 미세방전 드릴링에 관한 연구)

  • Kim, Chang-Ho;Kang, Soo-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.1-6
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    • 2010
  • The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

Decision of Optimum Grinding Condition by Pass Schedule Change (열간압연 스케줄변경에 따른 최적연삭조건 결정)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.7-13
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    • 2008
  • It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.