• 제목/요약/키워드: failure analysis

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유한요소기법을 이용한 고소작업대의 파손된 고정볼트의 피로 파손 분석 (A Fatigue Failure Analysis of Fractured Fixing Bolts of a Mobile Elevating Work Platform using Finite Element Methods)

  • 최동훈;김재훈
    • 한국안전학회지
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    • 제35권5호
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    • pp.1-8
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    • 2020
  • Mobile elevating work platforms (MEWPs) consist of a work platform, extending structure, and chassis, and are used to move persons to working positions. MEWPs are useful but are composed of pieces of equipment, and accidents do occur owing to equipment defects. Among these defects, accidents caused by the fracture of bolts fixed to the extension structure and swing system are increasing. This paper presents a failure analysis of the fixing bolts of MEWP. Standard procedure for failure analysis was employed in this investigation. Visual inspection, chemical analysis, tensile strength measurement, microstructural characterization, fractography analysis by Optical Microscope(OM) and Scanning Electron Microscopy(SEM), and finite element analysis (FEA) were used to analyze the failure of the fixing bolts. Using this failure analysis approach, we found the root cause of failure and proposed a means for solving this type of failure in the future. First, the chemical composition of the fixing bolt is obtained by a spectroscopy chemical analysis method, which determined that the chemical composition matched the required standard. The tensile test showed that the tensile and yield strengths were within the required capacity. The stress analysis was carried out at five different boom angles, and it was determined that the fixing bolt of MEWP can withstand the loads at all the boom angles. The outcomes of the fatigue analysis revealed that the fixing bolt fails before reaching the design requirements. The results of the fatigue analysis showed primarily that the failure of the fixing bolt was due to fatigue. A visual inspection of the fractured section of the fixing bolt also confirmed the fatigue failure. We propose a method to prevent failure of the fixing bolt of the MEWP from four different standpoints: the manufacturer, safety certification authority, safety inspection agency, and owner.

스크루형 공기압축기의 고장진단 (Fault Diagnosis of Screw type Air Compressor)

  • 배용완
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권7호
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    • pp.1092-1100
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    • 2004
  • This paper describes the application of fault tree technique to analyze of compressor failure. Fault tree analysis technique involves the decomposition of a system into the specific form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this research. fault trees for failure analysis of screw type air compressor are made. This fault trees are used to obtain minimal cut sets from system failure and system failure rate for the top event occurrence can be calculated. It is Possible to estimate air compressor reliability by using constructed fault trees through compressor failure example. It is Proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

FTA기법을 이용한 콤프레서 고장진단 (Diagnosis of Compressor Failure by Fault Tree Analysis)

  • 배용환;이석희;최진원
    • 대한기계학회논문집
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    • 제18권1호
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    • pp.127-138
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    • 1994
  • The application of fault tree technique to the analysis of compressor failure is considered. The techniques involve the decomposition of the system into a form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this paper, fault trees are made by using fault train of screw type air compressor failure. The fault trees are used to obtain minimal cut sets from the modes of system failure and, hence the system failure rate for the top event can be calculated. The method of constructing fault trees and the subsequent estimation of reliability of the system is illustrated through compressor failure. It is proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

점진적 파손해석 기법을 이용한 복합재 체결부의 강도해석 (Strength Estimation of Composite Joints Based on Progressive Failure Analysis)

  • 신소영;박노회;강경국;권진회;이상관;변준형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.163-167
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    • 2001
  • A two-dimensional progressive failure analysis method is presented for the strength characterization of the composite joints under pin loading. The eight-nodes laminated she]1 element is utilized based on the updated Lagrangian formulation. The criteria by Yamada-Sun, Tsai-Wu, and the maximum stress are used for the failure estimation. The stiffness of failed layer is degraded by the complete unloading method. No factor depending on test is included in the finite element analysis except for the material strength and stiffness. Total 20 plate specimens with and without hole are tested to validate the finite element prediction. The Tsai-Wu failure criterion most conservatively estimates the strength of laminate, and the maximum stress criterion yields the highest strength because it does not consider the coupling of the failure modes. The strength by Yamada-Sun method neglecting the matrix failure effect are located between other two methods and shows best agreement with test result for laminate with hole.

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초가속수명시험(HALT) 및 고장분석을 이용한 실장기판의 신뢰성 향상방안 (PCB Reliability Improvement Through HALT Test and Failure Analysis)

  • 송병석;조재립
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제4권2호
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    • pp.121-131
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    • 2004
  • HALT (Highly Accelerated Life Test) was performed to improve the reliability by removing the potential failure for newly developing PCB used for the vibration condition from 2OHz to 2OOHz. During HALT, it is found that the lead of Al electrolytic capacitor of SMD type is detached from PCB. As the result for the failure analysis and FEM (Finite Element Method), it is clarified that the root cause for this failure is the improper attachment of an Al electrolytic capacitor on PCB by the mistake of a PCB design. HALT was performed in previous condition to verify the failure analysis after molding an epoxy resin to overcome the PCB design mistake and it is not observed the same failure. Therefore, it is assumed that the same failure in field will be not occurred by the proper implementation.

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연속재현기법을 이용한 이안제 제두부의 수리학적 안정성 분석 (Hydraulic stability analysis at the head of rubble mound breakwater by the real process method)

  • 김홍진;류청로;강윤구
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.120-126
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    • 2004
  • The failure modes analysis by the real process method at the head section of rubble mound breakwaters is more important than other failure modes analysis. because this initial failure modes and failure process will lead to the destruction of the structure. The three-dimensional failure modes are discussed using the experimental data with directional waves considering the failure modes. It was processed step by step failure around the head of rubble mound breakwaters. The spacial characteristics of failure mode by real process analysis was well descript at the rubble mound structures.

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열간압연 가열로 슬라브 이송장치 신뢰도 해석 (Reliability Analysis of Slab Transfer Equipment in Hot Rolling Furnace)

  • 배용환
    • 한국안전학회지
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    • 제21권1호
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    • pp.6-14
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    • 2006
  • The development of automatic production systems have required intelligent diagnostic and monitoring functions to overcome system failure and reduce production loss by the failure. In order to perform accurate operations of the intelligent system, implication about total system failure and fault analysis due to each mechanical component failures are required. Also solutions for repair and maintenance can be suggested from these analysis results. As an essential component of a mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical deficiency, mechanical condition(vibration, overloading, misalignment) and environmental effects. This study described slab transfer equipment fault train due to stress variation and metallurgical deficiency from lubricant failure by using FTA.

FFTA(Fuzzy Fault Tree Analysis)에 의한 불확실한 고장정보 연구 (Development of uncertainly failure information for FFTA)

  • 정영득;박주식;김건호;강경식
    • 대한안전경영과학회지
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    • 제3권2호
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    • pp.113-121
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    • 2001
  • Today, facilities are composed of many complex components or parts. Because of this characteristics, the frequency of failures is decreasing, but the strength of failures is increasing; therefore, the failure analysis about many complex components or parts was needed. In the former research about Fault Tree Analysis, failure data of similar facilities have been used for forecasting about target system or components, but in case that the system or components for forecasting failure is new or qualitative and quantitative data are given simultaneously, there are many difficulty in using Fault Tree Analysis with this incorrect failure data. Therefore, this paper deal with the Fault Tree Analysis method which be applied with Fuzzy theory in above case. In case that , therefore, if there is no the correct failure data, it is represented a system or components as qualitative variable. subsequently, it converted to the quantitative value using fuzzy theory, and the values used as the value for failure forecast.

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다중파괴모드를 고려한 사면안정해석 (Slope Stability Analysis Considering Multi Failure Mode)

  • 김현기;김수삼
    • 한국철도학회논문집
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    • 제14권1호
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    • pp.24-30
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    • 2011
  • 최저 안전율 또는 최대 파괴확률을 기반으로 하는 기존의 사면안정해석에 대하여, 지반물성과 해석모델이 갖는 고유 불확실성을 최소화하고, 사면안정해석에서 다양한 안정해석모델과 그에 따른 파괴형상을 반영할 수 있도록 다중 파괴모드에 대한 동시 파괴확률을 고려한 사면의 신뢰성해석기법을 제안하였다. 붕괴현장조사를 통하여 현장에서 가장 빈번하게 발생하는 파괴형식을 다파괴모드로 정의하였다. 동시 파괴확률의 산정에는 체계 신뢰성해석분야에서 최근 도입된 선형계획법에 의한 최적화를 이용하였으며, 이를 통하여 여러 가지 해석모델을 신뢰성 기반으로 동시에 고려하여 해석할 수 있다. 이 방법의 적용성 평가를 위하여 기존 문헌에서 나타난 제방에 대한 신뢰성해석 결과와 비교하였다. 다중 파괴모드에 대한 동시 파괴확률을 고려한 사면의 신뢰성 해석을 적용한 결과, 전체 시스템에 대한 대한 안정성을 정량적으로 산출할 수 있음을 확인하였다.

붕괴된 암반사면에서 역해석에 의한 내부마찰각의 추정 (Estimation of Internal Friction Angle by the Back Analysis on Collapsed Rock Slope)

  • 이달원;김갑중
    • 한국농공학회지
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    • 제45권6호
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    • pp.172-182
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    • 2003
  • In this study, the back analysis was performed by means of stereo-net, plane failure and block failure method to collapsed fields among the rock slopes designed by standardized criterion, and the internal frictions from the back analysis were compared with those used to reinforcement design. It was concluded that in the result of the analysis by means of stereo net, plain failure and block failure methods, the internal frictions used to re-design of collapsed slope underestimated 10$^{\circ}$, 5$^{\circ}$ and 10$^{\circ}$ in average. At present, the internal friction on the design is used the experience value according to the state of weathering, but internal friction angle by the back analysis on collapsed slope with various methods were more reliable values than those from the present method. And it was concluded that re-design was made extravagantly because the internal friction used to re-design for reinforcement of the collapsed slope was less than back analysis.