• Title/Summary/Keyword: facility condition monitoring

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Development of Monitoring System for Guide Roller in Wire Rolling Proces (열연 다운코일러 모니터링 시스템 개발)

  • Son, Boong-Ho;Lim, Eun-Seop
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2564-2566
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    • 2001
  • The reliability of EIC(Electricity, Instrumentation and Computer) systems in hot rolling mill is very important in order to maintain stable production. Signals obtained from sensors and control system should be analyzed to monitor the condition of down coiler in hot rolling mill. We develop a monitoring system of down coiler which is composed of three parts : (1) data acquisition and MMI, (2) signal processing and analyzing, and (3) automatic data saving. Also it is designed to enable to inform users the abnormal conditions of down coiler. This developed system is expected to make it possible to reduce long downtime, secure high facility precision, and maintain high control levels.

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Construction of 154kV Intelligent Substation for Verification Test (154kV급 실증시험용 인텔리전트 변전소 구축)

  • Chung, Y.H.;Kim, J.B.;Lee, H.S.;Choi, I.H.;Lee, D.I
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.661-662
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    • 2007
  • We have carried out the construction of the 154kV intelligent substation with KEPRI. The intelligent substation is built in Gochang testing facility of KEPCO and consists of electronic instruments for GIS(gas insulated switchgear), digital control panel, remote monitoring and diagnosis system, and digital relay system. Rogowski coil type CT(RCT) and capacitive voltage divider(CVD) are introduced compared with the instrument transformer of conventional type. Digital control panel(DCP) replaces the LCP(local control panel) which is drived for mechanical operation. For the monitoring of the condition of GIS and TR, various sensors are used. In this paper, we mention the synopsis and report the progress state of project.

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Sensitivity Analysis of Artificial Recharge in Consideration of Hydrogeologic Characteristics of Facility Agricultural Complex in Korea : Hydraulic Conductivity and Separation Distance from Injection Well to Pumping Well (국내 시설농업단지의 수리지질 특성을 고려한 인공함양 민감도 분석 : 수리전도도 및 주입정과 양수정의 이격거리)

  • Choi, Jung Chan;Kang, Dong-hwan
    • Journal of Environmental Science International
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    • v.28 no.9
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    • pp.737-749
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    • 2019
  • In this study, the sensitivity analysis of hydraulic conductivity and separation distance (distance between injection well and pumping well) was analyzed by establishing a conceptual model considering the hydrogeologic characteristics of facility agricultural complex in Korea. In the conceptual model, natural characteristics (topography and geology, precipitation, hydraulic conductivity, etc.) and artificial characteristics (separation distance from injection well to pumping well, injection rate and pumping rate, etc.) is entered, and sensitivity analysis was performed 12 scenarios using a combination of hydraulic conductivity ($10^{-1}cm/sec$, $10^{-2}cm/sec$, $10^{-3}cm/sec$, $10^{-4}cm/sec$) and separation distance (10 m, 50 m, 100 m). Groundwater drawdown at the monitoring well was increased as the hydraulic conductivity decreased and the separation distance increased. From the regression analysis of groundwater drawdown as a hydraulic conductivity at the same separation distance, it was found that the groundwater level fluctuation of artificial recharge aquifer was dominantly influenced by hydraulic conductivity. In the condition that the hydraulic conductivity of artificial recharge aquifer was $10^{-2}cm/sec$ or more, the radius of influence of groundwater level was within 20 m, but In the condition that the hydraulic conductivity is $10^{-3}cm/sec$ or less, it is confirmed that the radius of influence of groundwater increases sharply as the separation distance increases.

A Study on Factory Monitoring System based on Manufacturing Facility Condition Diagnosis Algorithm (제조설비 상태 진단 알고리즘 기반의 공장 모니터링 시스템에 대한 연구)

  • Song, Enjoo;Song, Kyogin;Ko, Dongbeom;Park, Jeongmin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.2
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    • pp.261-269
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    • 2020
  • This paper introduces a facility simulation system for efficient error detection of smart factories. The facility simulation system, which can infer and solve errors autonomously when analyzing the relationship between plant facilities, is one of the important technologies for constructing a smart factory with high productivity. In order to implement this autonomic control system, it is necessary to be able to identify the status of facilities and analyze the relationship between facilities through the data of factory facilities. Therefore, in this paper, we design and develop a simulation program that can detect the equipment that causes the process error when an error occurs based on the process scenario using the defined equipment status. The simulation shows that the error inference process based on the process map and facility status is more efficient than the general error inference process. This simulation program provides an intuitive view of the reasoning and resolution of facility failures.

Real-time Reservoir Dam Status Evaluation System Using Wireless Sensor Network System (무선 센서 네트워크 시스템을 이용한 실시간 저수지 댐의 상태평가 시스템)

  • Yoo, Chanho;Kim, Seungwook;Hwang, Jungsoon;Na, Gihyuk;You, Kwangho
    • Journal of the Korean GEO-environmental Society
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    • v.19 no.12
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    • pp.41-46
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    • 2018
  • The wireless sensor network system has the advantage of confirming the behavior of the entire facility by improving the disadvantages of conventional monitoring system. As a result, it is widely proposed as safety diagnosis and measurement of structures, water management systems, and management systems for dam structures. However, there is a lack of research that can evaluate the condition of facilities such as safety at the same time as monitoring. In this study, it is proposed a wireless sensor network system which can evaluate the behavior characteristics of facilities and evaluate the safety status for improving the technical disadvantages on conventional monitoring system. The geotechnical risk factors for the reservoir dam facility were evaluated and the limit values for the risk factors causing the failure of the facility were set. In other words, the system was set up so that the risk factors can be measured and the limit status can be evaluated immediately for each factor. In this study, numerical analysis is carried out for seepage and slope stability analysis using the typical cross section for reservoir dams. The stress-porewater coupling finite difference numerical analysis is performed for establishing the limit displacement for reservoir dam structures. It is developed a system that can estimate the time to reach the critical value by regression analysis using the measured datas.

Study on Design Method of Control & Monitoring System by Module Network Constitution in Sewage Disposal Facility (오수처리시설의 모듈 네트워크 구성에 의한 제어 및 감시 시스템의 설계방법에 관한 연구)

  • Park, Seung-Hwan;Ku, Ja-Yl;Chae, Su-Kuern
    • 전자공학회논문지 IE
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    • v.46 no.4
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    • pp.66-72
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    • 2009
  • In field of environments, the control and monitoring devices for sewage disposal facilities have been developed to overcome a problem of the water contamination according to industrialization and urbanization. In order to control and monitor the driving motor and the surroundings states of the sewage disposal facilities installed in local stations, this paper presents the design method of efficient module system interconnected by internal network with serial interface. It is expected that the proposed method in this paper is able to provide the more adaptive and flexible design technique for the specification of condition and factors needed in the fast-changed environment market.

Study of Monitoring Methods for Maintenance Management of Tailings Dams (광물찌꺼기 적치장 유지관리를 위한 모니터링 방안 연구)

  • Oh, Sam-Ju;Kim, Ki-Joon;Song, Jea-Yong;Choi, Uikyu
    • The Journal of Engineering Geology
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    • v.26 no.4
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    • pp.473-484
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    • 2016
  • This study aims to establish a monitoring method for managing the effective maintenance of tailings dams. The monitoring of a tailings dump area involves several parameters and their investigation through a selection of evaluation items. The extents of defects and progressive failures also need to be effectively estimated. Therefore, the monitoring items can be subdivided into categories relating to the retaining wall structure (concrete wall, reinforcing stone wall, mesh gabions) and general facilities (liner, covering soil, slope, tailings, rain protection facility, leachate, planting), and quantitative evaluations can then be conducted for each condition. In doing so, we developed a systematic monitoring method that assesses the dam maintenance condition with grades and scores. The field application of the monitoring method results showed it to provide a more detailed evaluation than existing monitoring methods: the method detected an additional 16 defects missed by conventional methods. The evaluation gave scores of 89.3, 22.2, and 27.8 to the Geumjang mine tailings dam, the Gupoong mine tailings dam, and the Hwachun mine tailings dam, respectively. The advanced method can provide quantitative evaluation and perform detailed monitoring of the dams. This quantitative evaluation can be used to decide on maintenance priorities, select the main management items, and establish schedules of maintenance.

Variability of Soil Water Content, Temperature, and Electrical Conductivity in Strawberry and Tomato Greenhouses in Winter

  • Ryu, Dong-Ki;Ryu, Myong-Jin;Chung, Sun-Ok;Hur, Seung-Oh;Hong, Soon-Jung;Sung, Je-Hoon;Kim, Hak-Hun
    • Journal of Biosystems Engineering
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    • v.39 no.1
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    • pp.39-46
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    • 2014
  • Purpose: Monitoring and control of environmental condition is highly important for optimum control of the conditions, especially in greenhouses and plant factories, and the condition is not uniform within the facility. Objectives of the study were to investigate variability in soil water content and to provide information useful for better irrigation control. Methods: Experiments were conducted in a strawberry-growing greenhouse (greenhouse 1) and a cherry tomato-growing greenhouse (greenhouse 2) in winter. Soil water content, electrical conductivity (EC), and temperature were measured over the entire area, at different distances from an irrigation pump, and on ridge and furrow areas. Results: When measured over the entire greenhouse area, soil water content decreased and temperature and electrical conductivity increased over time from morning to afternoon after irrigation. Water content decreased by distance from the irrigation pump up to 70 m and increased after that, and temperature showed an inverse pattern. Soil water contents on the ridge were lower than those on the furrow, and the differences were 10.2~18.4%, indicating considerable variability. The lowest EC were observed on the furrow and highest values were observed on the ridge. Soil water contents were less and temperature levels were greater at the window side than in the center locations. Conclusions: Selection of number and location of soil water content sensor would be the first step for better water content monitoring and irrigation control. Results of the study would provide basic data useful for optimum sensor location and control for underground greenhouse environment.

Assessment of 23 kV Capacitive Coupler for On-line Partial Discharge Measurements

  • Jeong, J.Y.;Kang, D.S.;Sun, J.H.;Heo, J.C.;Park, C.H.
    • Journal of Electrical Engineering and Technology
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    • v.4 no.1
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    • pp.123-130
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    • 2009
  • The partial discharge (PD) measurement is a very effective method to assess the winding insulation condition of high-voltage machines, since most of the insulation failure processes are directly or indirectly caused by PD. On-line PD measurements, which can detect insulation defects of winding in the early stages on rotating machines in operation, have been accepted as the most important technique. The epoxy mica capacitive coupler is currently and extensively used for on-line detection of PD pulses of high-voltage rotating machines. To evaluate the feasibility of developing a capacitive coupler that is easier to manufacture at a lower cost compared to epoxy mica couplers, a 100pF capacitive coupler made of ceramic material is designed, fabricated and tested for on-line PD measurements of 23 kV electrical machines. A series of electrical tests and accelerated aging tests are performed on the ceramic coupler to evaluate the performance requirements, long-term reliability and thermal stability for in field application. The test results show that the newly developed ceramic coupler provides equal and improved performance at a lower cost compared to epoxy mica couplers, and estimated voltage life is anticipated to surpass 100 years.

Cost Analysis of Monitoring System with Optic Fiber Sensors (광섬유센서를 이용한 모니터링 시스템의 비용 분석)

  • You, Young-Jun;Park, Ki-Tae;Joo, Bong-Chul;Lee, Chin-Hyung
    • Journal of Korean Society of societal Security
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    • v.2 no.4
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    • pp.67-73
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    • 2009
  • Civil infrastructure is the basis facility which builds up the base of national economy operation. Consequently unexpected sudden abnormal condition of civil infrastructure causes private and national property loss and moreover can spread social issue. Therefore, continuous maintenance and safety management for the civil infrastructures should be handled with great weight. Monitoring system for managing bridge maintenance was introduced first in the early of 1990s and has been developed up to real time measurement and analysis. Thesedays another system using fiber optic sensors is being developed. This paper presents the cost analysis of bridge monitoring system with fiber optic sensors which is gathering attention. Various cases were considered and the results were compared with that of monitoring system with electronic resistant type sensors widely used. As a results, fiber optic sensor system has good advantages in various cases, and a1so cost effectiveness compared to conventional sensor system.

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