• 한국건설순환자원학회논문집
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• 제3권3호
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• pp.252-260
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• 2015

본 연구의 목적은 석탄회 중 바텀애시를 이용하여 시멘트압출성형 패널에 잔골재대체재(보형성 유지)의 용도로 적용을 함으로써 산업 부산물을 처리함과 동시에 새로운 용도를 창출하기 위한 기초자료를 제시하는 것이다. 선행연구에서는 건식벽체로 사용되는 시멘트 압출성형 패널에 비정제 플라이애시를 시멘트계 재료로 대체하여, 최대 80%까지 대체가 가능하였다. 하지만, 압출성형체는 압출 직후 자중에 의해 약간의 침하가 발생을 하게 되는데, 이는 반응성이 느린 플라이애시를 대량 사용한 경우에 늦은 경화로 인한 것이다. 본 연구에서는 자중에 의한 침하에 저항하기 위한 용도로 바텀애시를 잔골재대체재로의 사용가능성과 최적사용량을 검토하였다. 그 결과 바텀애시의 대체율이 증가함에 따라 압출경화체의 압출성은 저하 되었지만 관입저항성은 증가하였다. 그러므로 기존의 자중에 의한 패널의 침하현상은 잔골재 대체재를 사용함으로써 보완이 가능하였다. 또한 바텀애시 대체율 20%, 최대 입자 크기 0.6mm, 오토클레이브 양생에서 적절한 강도특성을 발현하고 있다. 본 연구의 결과를 통해 차후 바텀애시의 활용방법이 확대되고, 바텀애시를 잔골재로 활용함으로서 부가가치 상승에 기여할 것으로 예상된다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1312-1316
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• 2007

Strip casted and rolled magnesium sheet is become exiting material for car manufacturer, due to its better formability and specific strength compare with conventional extruded sheet. TWB technology was attractive for car body designer, because it saves the weight of the car without strength loss. In this study, the laser welding performance of magnesium sheet was investigated for Mg TWB panel manufacturing. The material was strip casted and rolled magnesium alloy sheet contains 3 wt% Al and 1 wt% Zn (AZ31). Lamp pumped Nd:YAG laser of 2kW was used and its laser light was delivered by optical fiber of 0.6mm core diameter to material surface with focusing optics of 200mm focal length for TWB welding. The microstructure of weld bead was investigated to check internal defects such as inclusion, porosity and cracks. Also mechanical properties and formability were evaluated for press forming of car body. For the results, there was no crack but inclusion or porosity on weld at some conditions.The tensile strength of weld was over 95% of base metal. Inner and outer panel of engine hood were press formed and assembled at elevated temperature.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 춘계학술대회 논문집
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• pp.915-920
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• 2004

We have studied the technologies for a double-deck train. But, there are no standards and test methods for a double-deck train. Therefore, we apply the standard and test method of the general train to transform the structural analysis of a double-deck train. This study is the result of a structural analysis by the finite element method for double-deck train carbodies. The results of the study can be used as basic guidelines in designing double-deck trains in the future.

• 공업화학
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• 제10권1호
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• pp.118-123
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• 1999

본 연구에서는 자동차의 instrument panel로부터 분리, 회수된 재생 PC/ABS계에 흡착되어 있는 PU foam이 가공온도조건에 따라 PC/ABS계의 모폴로지 및 기계적 물성에 미치는 영향을 조사함으로써 상용화제 첨가없이 PU의 열적성질을 이용한 모폴로지 제어에 의해 큰 폭의 물성저하를 막아 재생 PC/ABS를 자동차 라디에디터 그릴 소재로 적용하고자 하였다. 가공 온도조건에 따른 PU의 열적특성에 초점을 맞추어 고온 ($260^{\circ}C$) 및 저온 ($220^{\circ}C$)에서 재생PC/ABS와 신재 PC/ABS를 다양한 조성으로 용융 블렌드하여 고차구조 및 기계적 물성을 조사하였다. 신재 함량이 증가함에 따라 물성이 향상되었고, 고온 및 저온용융 블렌드물의 물성에는 큰 차이가 없었으나 충격강도는 고온용융 블렌드물이 월등히 우수하였다. 이것은 PU foam이 고온에서 높은 전단응력을 받아 보다 미세하고 균일하게 분산되었기 때문이라는 것을 발견했다.

• 한국철도학회논문집
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• 제15권4호
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• pp.315-322
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• 2012

터널 내에서 고속철도 차량의 실내소음은 개활지 대비 5dB~7dB정도 증가한다. 그 원인은 터널 내 차체 외부의 음향 인텐시티가 급격히 증가하기 때문인데, 특히, 측면재의 외부에서는 개활지에 비해서 음향 인텐시티의 증가가 가장 크다. 따라서 터널 내에서는 차체의 측면을 통하여 음향파워의 투과 전달이 커질 가능성이 상당히 높다. 본 논문에서는 현재 개발중인 차세대 고속 철도차량의 터널 내 실내소음을 저감시키기 위한 종합적인 차음 전략을 제시하고자 한다. 이를 위하여 차체의 주요 차음재인 바닥 적층재, 측면 적층재 및 복층 유리창의 시편을 제작하여 ASTM E2249-02에 근거하여 투과손실 측정한다. 측정 데이터에 근거하여 차음 성능상의 문제점을 진단하고, 차음성능 향상을 위한 층별 개선 방안과 적층 구조의 개선 방안을 제시한다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2022년도 봄 학술논문 발표대회
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• pp.65-66
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• 2022

In the construction industry, interest in technologies such as 3D Construction Printing (3DCP) is increasing, and research is being conducted continuously. In the case of atypical architecture, different shapes must be implemented, and the introduction of 3D printing technology is intended to solve it. Our researchers are conducting research to produce Free-form Concrete Panel (FCP). It automatically manufactures the FCP's formwork without any error with the design shape. At this time, the concrete nozzle based on the 3D printing technology is developed and the concrete is precisely extruded into the manufactured form to prevent the deformation of the formwork that can occur due to the concrete load. Therefore, in this study, the requirements for the development of 3D printing concrete nozzles for FCP manufacturing are analyzed. Based on the analyzed requirements, the first nozzle was developed. Such equipment is easy to shorten construction period and cost reduction in the atypical construction field, and is expected to be utilized as basic 3D printing equipment.

• 한국소음진동공학회논문집
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• 제13권1호
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• pp.19-25
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• 2003

As a test specimen. an aluminum extruded panel with a dimension of 640 mm$\times$740 mm$\times$40mm is considered. This plate has 9 mm thickness if mass is concerned. Based on the FEM modeling in rigidity. the specimen turns out to be 32 mm and 12 mm thickness In isotropic steel plate. Also, the characteristics of transmission loss on the honeycomb structure have been examined experimentally with reverberation chamber. A honeycomb structure follows mass law in above 800 Hz. In order to improve the noise transmission effect in lower frequency, extra damping treatment is suggested. As a conclusion. the examined honeycomb structure Is designed to Improve the bending rigidity, not for the noise reduction.

• 한국기계가공학회지
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• 제20권4호
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• pp.1-7
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• 2021

In this study, MIG welding was performed on extruded 6005A-T6 material, which is used in the base panel of railway vehicles. The material was considered as the experimental base material, and argon shielding gas and ER5356 and ER4043 filler metals were used as the consumable welding materials. Welding coupons were prepared under various welding conditions by using an auto-welding system that various welding conditions applied 2.5Hz and 4.5Hz the pulse frequency of SynchroPuls function of welding machine and 1.0mm and 1.5mm of root face affect the weld penetration of welding joint. The welding current and voltage were also varied for this testing. On the basis of the results obtained, optimum welding conditions are proposed.

• 한국기계가공학회지
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• 제20권6호
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• pp.17-25
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• 2021

In this study, the mechanical properties of railway-vehicle aluminum under frame was investigated based on the metal inert gas (MIG) welding conditions. An aluminum-alloy (6005A-T6) extruded material used in the lower panel of a railway vehicle was connected through MIG welding to determine the mechanical properties of MIG welds. Argon shielding gas and filler materials, such as ER5356 and ER4043, were used as consumable welding materials. For the welding conditions of the test specimen, welding frequencies of 2.5 and 4.5 Hz were applied using the SynchroPuls function, and the root faces were 1.0 and 1.5 mm. The mechanical properties of the MIG welds were determined through tensile, bending, and fatigue tests.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.387-392
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• 2005

Double-deck train have studied in the next generation train in KRRI. Double-deck train have more seat capacities compared with single deck vehicles and is a efficient, reliable and comfortable alternative train. Because of heavy weight, weight minimization of double-deck train carbody is imperative to reduce cost and extend life-time of train. Weight minimization problem of the double-deck train car-body is required to decide 66 design variables of thicknesses for large aluminum extruded panel while satisfying stress constraints. Design variables are too many and one execution of structural analysis of double-deck train carbody is time-consuming. Therefore, we adopt approximation technique to save computational cost of optimization process. Metamodels such as response surface model (RSM) and kriging model are used to approximate model-based optimization is described. RSM is easy to obtain and expressed explicit function, but this is not suitable for highly nonlinear and large scaled problems. Kriging model employs an interpolation scheme and is developed in the fields of spatial statistics and geostatistics. Target of this design is to find optimum thickness of AEP to minimize weight of doulbe-deck train carbody. In this study, meta model techniques are introduced to carry out weight minimization of a double-deck train car-body.