• Journal of the Korea Institute of Building Construction
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• v.12 no.6
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• pp.575-585
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• 2012

The extruded cement panel, which has many advantages as a prefabricated method, has been limited in its application due to its low fire-resistance. However, an extruded cement panel produced by mixing a-hemihydrate gypsum offers dramatically improved fire-resistance and is expected to have wide-ranging applications in the construction sector as an interior material or partition wall between housing units. Sound insulation performance is very important for the partition wall between housing units. In this study, the sound insulation performance of the extruded cement panel produced through the mixture of a-hemihydrate gypsum is reviewed in order to determine its usability for a partition wall between housing units and for interior materials. Through the review it was found that the wall formed using the extruded cement panels produced by mixing the a-hemihydrate gypsum have ★★★ class in sound insulation test, equal or superior compared with the other two types of extruded cement panel walls currently available in the market.

• Journal of the Korea Institute of Building Construction
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• v.12 no.6
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• pp.586-595
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• 2012

While the extruded cement panel has many advantages compared to drywall, it has limited applicability in buildings due to its low fire resistance. However, an extruded panel in which the fire resistance has been dramatically enhanced through the addition of a-hemihydrate gypsum is expected to become widely applied as a partition wall or interior material for buildings. To ensure its applicability, certain safety requirements for use, such as the leaning load by residents, the impact by indoor articles, and the fire, need to be taken into consideration. The purpose of this study is to review the impact load resistance, horizontal load resistance, and fire resistance as required safety properties for the partition wall and interior materials of the extruded panel that includes a-hemihydrate gypsum. The results of this study show that the impact load resistance of the extruded panel that includes a-hemihydrate gypsum achieves SD grade for industrial buildings, and the horizontal impact load resistance achieves HD grade for public buildings. In addition, it provides fire-resistance for approximately 7 minutes longer than the existing extruded cement panel. Based on this result, it is confirmed the extruded panel incorporating a-hemihydrate gypsum has adequate safety properties for use as partition wall or interior material.

• Computers and Concrete
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• v.10 no.2
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• pp.105-119
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• 2012

This paper presents the mix composition and production method that was applied to an extruded Ductile Fiber Reinforced Cement Composite (DFRCC) panel, as well as the flexural performance, represented by deformation hardening behavior with multiple cracking. The effect of fiber distribution characteristics on the flexural behavior of the panel is also addressed. In order to demonstrate the fiber distribution effect, a series of experiments and analyses, including a sectional image analysis and micromechanical analysis, was performed. From the experimental and analysis results, it was found that the flexural behavior of the panel was highly affected by a slight variation in the mix composition. In terms of the average fiber orientation, the fiber distribution was found to be similar to that derived under the assumption of a two-dimensional random distribution, irrespective of the mix composition. In contrast, the probability density function for the fiber orientation was measured to vary depending on the mix composition.

• Journal of the Korea Concrete Institute
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• v.21 no.5
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• pp.573-580
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• 2009

This paper presents the mix composition, production method, and curing condition applied to the extruded ECC(Engineered Cementitious Composite) panel which are able to exhibit multiple cracking and potential pseudo strain-hardening behavior. In addition to the production technique of extruded ECC panel, the effect of fiber distribution characteristics, which are uniquely created by applying extrusion process, on the flexural behavior of the panel is also focussed. In order to demonstrate fiber distribution, a series of experiments and analyses, including image processing/analysis and micro-mechanical analysis, was performed. The optimum mix composition of extruded ECC panel was determined in terms of water matrix ratio, the amount of cement, ECC powder, and silica powder. It was found that flexural behavior of extruded ECC panel was highly affected by the slight difference in mix composition of ECC panel. This is mainly because the difference in mix composition results in the change of micro-mechanical properties as well as fiber distribution characteristics, represented by fiber dispersion and orientation. In terms of the average fiber orientation, the fiber distribution was found to be similar to the assumption of two dimensional random distribution, irrespective of mix composition. In contrast, the probability density function for fiber orientation was measured to be quite different depending on the mix composition.

• Journal of the Korean Recycled Construction Resources Institute
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• v.3 no.3
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• pp.252-260
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• 2015

The aim of this research is providing the fundamental data for treating and recycling the byproducts by using the wet processed bottom ash as a fine aggregate replacement for cement-based extruded panel. Although the cement-based extruded panel was used mainly as a cladding component with its high strength and outstanding durability, it was hardly spread because of low economic feasibility due to the high cost of additives or fibers which were used to achieve 14 MPa of flexural strength as a cladding material. As a solution of this drawback, by the previous research, it was possible to replace cement by fly ash up to 80 % by decreasing quality criteria with restricting the application to indoor purpose. In this research, based on the previous research, by using the bottom ash as a replacement of fly ash, improvement of shape retention performance is tried. As a result of the experiment on evaluating the optimum content and PSD of bottom ash, as the fineness modulus and content of bottom ash was increased, the extruding performance was decreased and penetration resistance was increased. Additionally, the optimum content and the maximum particle size was found as 20 %, and 0.3 mm, respectively.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.27 no.4
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• pp.423-432
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• 2017

Objectives: This study was conducted to evaluate asbestos handling history of workers at automobile manufacturing plants in Korea. Methods: National regulations on asbestos and Korea Occupational Safety and Health Agency(KOSHA) database on the information of asbestos containing products were reviewed. We investigated asbestos related materials from one automobile manufacturing plant. Material safety data sheets(MSDS) collected in 2010, work environment monitoring results reported from 2000 to 2013, trade union reports and asbestos survey reports were reviewed. We also interviewed workers with long career and did walk-through survey. Results: The Ministry of Labor in Korea has permitted asbestos manufacturing since 1990. In 1997, the use of crocidolite and amosite asbestos were banned. In 2007, the Korean government announced a total ban on the manufacturing, importation and use of all kinds of asbestos, which took full effect in 2009. A total of 174 asbestos products information from KOSHA database was analyzed. Extruded cement panel for building, special brake for crane farm machinery, gasket, joint sheet and thermal insulator were produced until 2007. From automobile manufacturing plant survey, we confirmed that asbestos containing materials(ACM) such as gasket, heating induction materials have been used until 2011. Asbestos containing building materials(ACBM) such as bamlites, slate and ceiling tex were reported at 122 asbestos dismantling projects in 2014. Conclusion: Although the use of all kinds of asbestos were banned from 2009, ACMs and ACBMs installed before 2009 were still found at automobile manufacturing plant until 2011 and 2014 respectively. In particular, asbestos slates should be managed because most of slates had not been removed until 2014.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.2
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• pp.223-228
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• 2021

The final disposal method for asbestos building materials is to be landfilled at a designated waste landfill in accordance with the Waste Management Act. However, it is difficult to secure a domestic designated waste landfill site to landfill the entire amount of asbestos waste, which is expected to emit more than 400,000 ton/year by 2044. In this study, a detoxification treatment was performed on a ceiling tex with a density of 1.0 to 1.2g/cm³ containing 3 to 7% of chrysotile, and it was used as a reinforcing fiber for extruded panels. It was confirmed that asbestos components were detoxified through the reaction process using 30% oxalic acid and carbon dioxide, and it was recognized that these detoxifying properties were maintained even after extrusion molding. However, it was found that milling to a fiber size of less than 1mm for complete detoxification of asbestos resulted in a decrease in reinforcing performance. Therefore, in the case of using detoxified asbestos fibers in the extrusion molding process, it is considered desirable to add fibers with a length of 5mm or more to improve the reinforcing performance.