• Title/Summary/Keyword: epoxy resins

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The Physical Properties Analysis of Epoxy Resins Incorporated with Toughening Agents (에폭시 강인성 향상 첨가제의 적용 및 물성 분석)

  • Kim, Daeyeon;Kim, Soonchoen;Park, Young-IL;Kim, Young Chul;Lim, Choong-Sun
    • Journal of Adhesion and Interface
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    • v.16 no.3
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    • pp.101-107
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    • 2015
  • Epoxy resin toughening agents such as core/shell nanoparticles, CTBN epoxy, polyester polyols, and polyurethane have been widely used in order to compensate for the brittleness and improve the impact resistance of the epoxy resin. In this work, a few tougheners mentioned above were individually added into adhesive compositions to observe the effects of physical and mechanical properties. Both flexural strength and flexural modulus were measured with UTM while impact strength was analyzed with Izod impact tester. The obtained results showed that the addition of toughening agents afforded positive performance in terms of flexibility and impact resistance of the cured epoxy resin. Furthermore, DMA experiments suggested that the trends of storage modulus data of each epoxy resin composition coincided with the trends of flexural modulus data. FE-SEM images showed that toughening agents formed circled-shape particles when it was cured in epoxy resin composition at high temperature by phase separation. The existence of particles in the cured samples explains why epoxy resin with toughener has higher impact resistance.

Development of Highly Thermal Conductive Liquid Crystalline Epoxy Resins for High Thermal Dissipation Composites (고방열 복합소재 개발을 위한 고열전도성 액정성 에폭시 수지의 개발)

  • Kim, Youngsu;Jung, Jin;Yeo, Hyeonuk;You, Nam-Ho;Jang, Se Gyu;Ahn, Seakhoon;Lee, Seung Hee;Goh, Munju
    • Composites Research
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    • v.30 no.1
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    • pp.1-6
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    • 2017
  • Epoxy resin (EP) is one of the most famous thermoset materials. In general, because EP has three-dimensional random network, it possesses thermal properties like a typical heat insulator. Recently, there has been increasing interest in controlling the network structure for making new functionality from EP. Indeed, the new modified EP represented as liquid crystalline epoxy (LCE) is spotlighted as an enabling technology for producing novel functionalities, which cannot be obtained from the conventional EPs, by replacing the random network structure to oriented one. In this paper, we review current progress in the field of LCEs and their application for the highly thermal conductive composite materials.

The Effect of the Core-shell Structured Meta-aramid/Epoxy Nanofiber Mats on Interfacial Bonding Strength with an Epoxy Adhesive in Cryogenic Environments (극저온 환경에서 에폭시 접착제의 물성 향상을 위한 나노 보강재의 표면 개질에 관한 연구)

  • Oh, Hyun Ju;Kim, Seong Su
    • Composites Research
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    • v.26 no.2
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    • pp.129-134
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    • 2013
  • The strength of adhesive joints employed in composite structures under cryogenic environments, such as LNG tanks, is affected by thermal residual stress generated from the large temperature difference between the bonding process and the operating temperature. Aramid fibers are noted for their low coefficient of thermal expansion (CTE) and have been used to control the CTE of thermosetting resins. However, aramid composites exhibit poor adhesion between the fibers and the resin because the aramid fibers are chemically inert and contain insufficient functional groups. In this work, electrospun meta-aramid nanofiber-reinforced epoxy adhesive was fabricated to improve the interfacial bonding between the adhesive and the fibers under cryogenic temperatures. The CTE of the nanofiber-reinforced adhesives were measured, and the effect on the adhesion strength was investigated at single-lap joints under cryogenic temperatures. The fracture toughness of the adhesive joints was measured using a Double Cantilever Beam (DCB) test.

A Study on Thermal and Mechanical Properties of Vapor Grown Carbon Nanofibers-Reinforced Epoxy Matrix Composites (기상성장 탄소나노섬유/에폭시 복합재료의 열적 및 기계적 특성에 관한 연구)

  • Park Soo-Jin;Lee Eun-Jung;Lee Jea-Rock
    • Polymer(Korea)
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    • v.29 no.5
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    • pp.481-485
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    • 2005
  • In this work, the thermal and mechanical properties of vapor grown carbon nanofibers (VGCNFs)-reinforced difunctional epoxy (EP) composites were investigated in the presence of the 0, 0.1, 0.5, 1.0, and $2wt\%$ VGCNFs. The thermal properties of the VGCNFs/EP composites were studied by thermo-mechanical analysis (TMA) and dynamic mechanical analysis (DMA). The mechanical properties of the VGCNFs/EP composites were also examined by universal testing machine (UTM), falling impact test, and the friction and wear tests. From experimental results, the thermal and mechanical properties of the VGCNFs/EP composites were improved with increasing the VGCNFs contents. This was due to the increase of crosslinking structure of the composites, resulting in improving the mechanical interlockings between VGCNFs and epoxy resins in the present composite system.

The Moisture Absorption Properties of Liquid Type Epoxy Molding Compound for Chip Scale Package According to the Change of Fillers (충전재 변화에 따른 Chip Scale Package(CSP)용 액상 에폭시 수지 성형물 (Epoxy Molding Compound)의 흡습특성)

  • Kim, Whan-Gun
    • Journal of the Korean Chemical Society
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    • v.54 no.5
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    • pp.594-602
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    • 2010
  • Since the requirement of the high density integration and thin package technique of semiconductor have been increasing, the main package type of semiconductor will be a chip scale package (CSP). The changes of diffusion coefficient and moisture content ratio of epoxy resin systems according to the change of liquid type epoxy resin and fillers for CSP applications were investigated. The epoxy resins used in this study are RE-304S, RE310S, and HP-4032D, and Kayahard MCD as hardener and 2-methylimidazole as catalyst were used in these epoxy resin systems. The micro-sized and nano-sized spherical type fused silica as filler were used in order to study the moisture absorption properties of these epoxy molding compound (EMC) according to the change of filler size. The temperature of glass transition (Tg) of these EMC was measured using Dynamic Scanning Calorimeter (DSC), and the moisture absorption properties of these EMC according to the change of time were observed at $85^{\circ}C$ and 85% relative humidity condition using a thermo-hygrostat. The diffusion coefficients in these EMC were calculated in terms of modified Crank equation based on Ficks' law. An increase of diffusion coefficient and maximum moisture absorption ratio with Tg in these systems without filler can be observed, which are attributed to the increase of free volume with Tg. In the EMC with filler, the changes of Tg and maximum moisture absorption ratio with the filler content can be hardly observed, however, the diffusion coefficients of these systems with filler content show the outstanding changes according to the filler size. The diffusion via free volume is dominant in the EMC with micro-sized filler; however, the diffusion with the interaction of absorption according the increase of the filler surface area is dominant in the EMC with nano-sized filler.

Synthesis of Water Soluble Acrylic Modified Epoxyester Resin and Physical Properties of Coatings (수용성 아크릴 변성 에폭시에스테르 수지의 합성 및 도막물성)

  • Kim, Seong-Kil;Shin, Pan-Woo;Lee, Dong-Chan
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.1
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    • pp.35-47
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    • 2011
  • For the synthesis of water soluble acrylic modified epoxyester resin, fatty acid/epoxy ratio of 50/50 was used, and introduced maleic anhydride. Ratio of styrene/acrylic acid of acrylic monomers was fixed 85/15 and ratio of epoxyester/acrylic monomer was controlled 80/20, 75/25, 70/30, 65/35, and degree of neutralization were changed 65%, 80%, to 100%. As a result, 40% solids acrylic modified epoxyester resins were synthesized. Resins were evaluated water soluble stability, drying time, water resistant, storage stability and physical properties. And the white paints were prepared, and were evaluated viscosity, drying time, water resistance, adhesion, sagging, spray workability, gloss, salt spray resistance, skinning, whiteness and flash rust. As a result, the degree of neutralization of 100% and the ratio of epoxyester/acrylic monomer of 75/25 showed the best properties.

Study on the Mixed Materials and Epoxy Materials for Restoration of Ceramics - chromaticity·porosity·sedimentary rate - (도자기 보존을 위한 복원제의 특성 연구 - 색도(色度)·기공률(氣孔率)·침전률(沈澱率)·황변도(黃變度)를 중심으로 -)

  • Lee, Haesoon
    • Conservation Science in Museum
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    • v.6
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    • pp.55-66
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    • 2005
  • Three types of epoxy resins (Epo-Tek 301, Araldite 103, and Araldite 106) and three types of pigments (bunche, pastel, and conté), which are materials for porcelain restoration, were selected as examination materials. The tone change, porosity, and sedimental resulting from the mixtures of varying ratios of these three materials were observed. Samples were also made from the mixture of Epo-teck 301, four kinds of white pigments, and six types of fillers and subjected to ultraviolet ray penetration for 200 hours to observe the oxidation of the epoxy resins. The result showed that the chemical composition of pastel drastically changed when mixed with Epo-tek 301. Although bunche and conté displayed clear colors, those of conté were less clear when it was mixed with other substances. Adding a small amount of Epo-tek 301 tended to be driven into the corner, whereas mixing a large amount caused saturation and boiling. On the other hand, AW 106 did not display clear colors owing to its high viscosity; when mixed in large amounts, however, the clarity of colors improved. For AY 103, a similar standard of color clarity was maintained regardless of the mixture ratio. The following was ranked according to the level of porosity: [Pastel>bunche≒conté]. In terms of sedimentary, however, [bunche>conté>Pastel], [Epo-tek 301> AY 103> AW 106]. The result of measuring the degree of yellowing revealed that titanium, pastel, silicon dioxide, and kaolin tended to turn yellow, whereas bunche, conté, diatomaceous earth, and calcium hydroxide tended to resist yellowing.

Application of the Static Photoelastic Experimental Hybrid Method to the Crack Propagation Criterion for Isotropic Materials (등방성체의 균열전파 기준에 정적 광탄성 실험 하이브리드 법 적용)

  • Shin Dong-Chul;Hawong Jai-Sug;Nam Sung-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1229-1236
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    • 2004
  • The specimen materials used in this research are isotropic epoxy resins. The static photoelastic experiment was applied to them. And then the specimens used in photoelastic experiment were fractured under static load. The static photoelastic experimental hybrid method was introduced and its validity had been assured. Crack propagation criterion used the stress components, which are considered the higher order terms, obtained from the static photoelastic experimental hybrid method was introduced and it was applied to the minimum strain energy density criterion, the maximum tangential stress criterion and mode mixity. Comparing the actual initial angle of crack propagation with the theoretical initial angle of crack propagation obtained from the above failure criterions, the validities of the above two criterions are assured and the optimal distance (r) from the crack-tip is 0.01mm in order to get the initial angle of crack propagation of isotropic epoxy resin.

Repair and Strengthening Methods for Concrete Structures using Sprayed Fiber Reinforced Polymers - Material Property of Sprayed FRP - (Sprayed FRP 공법에 의한 콘크리트 구조물의 보수.보강법 개발에 관한 연구 - Sprayed FRP를 구성하는 재료특성에 관한 연구 -)

  • Lee, Li-Hyung;Lee, Kang-Seok;Son, Young-Sun;Byeon, In-Hee;Lim, Byung-Ho;Na, Jung-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.141-144
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    • 2006
  • The main purpose of this study is to develop a Sprayed FRP repair and strengthening method, which is a new technique for strengthening the existing concrete structures by mixing carbon or glass shot fibers and the epoxy or vinyl ester resins with high-speed compressed air in open air and randomly spraying the mixture onto the concrete surface. At present, the Sprayed FRP repair and strengthening method using the epoxy resin has not been fully discussed. In order to investigate the material property of Sprayed FRP, this study carried out tensile tests of the material specimens which are changed with the combinations of various variables such as the length of shot fiber and mixture ratio of shot fiber and resin. These variables are set to have the material strength equal to one layer of the FRP sheet. As a result, the optimal length of glass and carbon shot fibers were derived into 3.8cm, and the optimal mixture ratio was also deriver into 1:2 from each variable. And also, the thickness of Sprayed FRP to have the strength equal to one layer of FRP sheet was finally calculated.

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Anisotropic Conductive Film (ACF) Prepared from Epoxy/Rubber Resins and Its Fabrication and Reliability for LCD

  • Kim, Jin-Yeol;Kim, Eung-Ryul;Ihm, Dae-Woo
    • Journal of Information Display
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    • v.4 no.1
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    • pp.17-23
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    • 2003
  • A thermoset type anisotropic conductive adhesive film (ACAF) comprising epoxy resin and natural butyl rubber (NBR) as the binder, micro-encapsulated imidazole as the curing agent, and Ni/Au coated polymer bead as a conductive particle has been studied. These films have been prepared to respond to requirements such as improved contact resistance, current status less of than 60 ${\mu}m$ and reliability. These films can also be used for connection between the ITO glass for LCD panel and the flexible circuit board. The curing conditions for the connection were 40, 20 and 15 seconds at 150, 170 and 190 $^{\circ}C$, respectively. The initial contact resistance and adhesion strength were 0.5 ${\Omega}/square$ and 0.4 kg/cm under the condition of 30 kgf/$^{cm}^2}$, respectively. After completing one thousand thermal shock cycling tests between -15 $^{\circ}C$ and 100 $^{\circ}C$, the contact resistance was maintained below 0.7 ${\Omega}/square$. Durability against high temperature (80$^{\circ}C$) and high humidity (85 % RH) was also tested to confirm long-term stability (1000 hrs) of the conduction.