• Title/Summary/Keyword: epoxy mortar

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Evaluation of Reinforced Materials and Epoxy Resins for Adhesion Repairing-Reinforced of RC Construction (RC구조물 접착 보수$\cdot$보강용 에폭시수지 및 보강재료의 재료특성 평가)

  • Park Yong-Kyu;Joo Eun-Hi;Lee Gun-Cheol;Byun Hang-Yong;Woo Jong-Wan;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.183-186
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    • 2005
  • This study investigates material properties of epoxy resins and reinforced materials for adhesion repairing-reinforced of RC construction. According to the test. elasticity modulus of mortar indicated 16-26(GPa) and that of concrete was 18-27(GPa). It became decreased as mixture proportion, W/C and fluidity of both mortar and concrete increased In addition the elasticity modulus of epoxy resins exhibited around 45.3-220(GPa), while that of steel plate and Carbon Bar indicated 338(GPa) and 34.1 (GPa), respectively. It is obvious that individual materials had big different value of elasticity modulus. Meanwhile, thermal expansion coefficients of mortar was 10-13 ${\mu}\varepsilon$ /$^{\circ}C$ and that of concrete was 9-11 $\mu \varepsilon$ /$^{\circ}C$ The increase of mixture Voportion and W/C resulted in lower value of thermal expansion coefficients and the increase of flow and slump exhibited slightly higher value. The epoxy resin indicated 41-54 ${\mu}\varepsilon$ /$^{\circ}C$ which is 4-5 times larger value than concrete and steel plate and Carbon Bar was 11.93 ${\mu}\varepsilon$ /$^{\circ}C$ and -1.68 ${\mu}\varepsilon$ /$^{\circ}C$ respectively. Hence, the adhesion strength of the epoxy resins should be considered before it is used in field condition, due to different thermal expansion coefficient of each material.

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The Properties of Underwater-Hardening Epoxy Mortar Used the Rapidly Cooled Steel Slag (RCSS) (급냉 제강슬래그를 사용한 수중 경화형 에폭시 모르타르의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Bae, Kee-Sun
    • Journal of the Korea Concrete Institute
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    • v.19 no.5
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    • pp.549-555
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    • 2007
  • Although blast furnace slag has been widely used in concrete as a cementitious admixture or aggregate for many years, the slowly cooled steel slag is not used in concrete but mainly in road. Its use in concrete operates problem such as the lack of volume stability due to high free CaO content, which can be potentially hazardous in concrete. However, the rapidly cooled steel slag by atomization has a low free CaO content, a high density, and a spherical shape, so it is expected to use in concrete so much. This paper is to understand the probability that the rapid cooled steel slag can replace the silica sand used as aggregate in the epoxy mortar. We did the experimental study on the properties of the epoxy mortar having various replacement proportion of rapidly cooled steel slag. This study shown that increasing content of the rapidly cooled steel slag in epoxy mortar lead to increase largely the passing time of nozzle by O-lot, compressive strength and flexural strength. However except the flow is almost same level. So we understand that the rapidly cooled steel slag has positive effect on increasing of properties in epoxy mortar.

Indoor and outdoor pullout tests for retrofit anchors in low strength concrete

  • Cavunt, Derya;Cavunt, Yavuz S.;Ilki, Alper
    • Computers and Concrete
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    • v.18 no.5
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    • pp.951-968
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    • 2016
  • In this study, pullout capacities of post-installed deformed bars anchored in low strength concrete using different bonding materials are investigated experimentally. The experimental study was conducted under outdoor and indoor conditions; on the beams of an actual reinforced concrete building and on concrete bases constructed at Istanbul Technical University (ITU). Ready-mixed cement based anchorage mortar with modified polymers (M1), ordinary cement with modified polymer admixture (M2), and epoxy based anchorage mortar with two components (E) were used as bonding material. Furthermore, test results are compared with the predictions of current analytical models. Findings of the study showed that properly designed cement based mortars can be efficiently used for anchoring deformed bars in low quality concrete. It is important to note that the cost of cement based mortar is much lower with respect to conventional epoxy based anchorage materials.

A Study on the Early Strength Prediction of Epoxy Resin Mortars by the Maturity Method (적산온도법에 의한 에폭시 수지 모르터의 초기강도 예측에 관한 연구)

  • ;;Yoshihike Ohama
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.325-330
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    • 1999
  • The objectives of this study were to compare the development of compressive strength of epoxy resin mortars used as repairing materials with respect to maturity, and to propose a predictive model for strength development of epoxy resin mortar. A series of tests were carried out for the hardener contents of 30, 40 and 50 percentage of resin and compressive strength were measured at the of 6, 12, 24, 72, 120 and 168 hours respectively under temperature of 0, 10, 20 and 3$0^{\circ}C$. The datum temperature was estimated by measured strength, and the maturity is calculated with the estimated datum temperature. The compressive strength of epoxy resin mortar could be predicted by regression analysis from the maturity-compressive strength relationship.

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An experimental study on strength of hybrid mortar synthesis with epoxy resin, fly ash and quarry dust under mild condition

  • Sudheer, P.;Muni Reddy, M.G.;Adiseshu, S.
    • Advances in materials Research
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    • v.5 no.3
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    • pp.171-179
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    • 2016
  • Fusion and characterization of bisphenol-A diglycidyl ether based thermosetting polymer mortars containing an epoxy resin, Fly ash and Rock sand are presented here for the Experimental study. The specimens have been prepared by means of an innovative process, in mild conditions, of commercial epoxy resin, Fly ash and Rock sand based paste. In this way, thermosetting based hybrid mortars characterized by a different content of normalized Fly ash and Rock sand by a homogeneous dispersion of the resin have been obtained. Once hardened, these new composite materials show improved compressive strength and toughness in respect to both the Fly ash and the Rock sand pastes since the Resin provides a more cohesive microstructure, with a reduced amount of micro cracks. The micro structural characterization allows pointing out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars. A correlation between micro-structural features and mechanical properties of the mortar has also been studied.

Self-Healing Investigation of Bisphenol F-Type Epoxy-Modified Mortars with Expansive Admixtures Under Outdoor Exposure Conditions (환경조건에 따른 팽창성 혼화재 및 비스페놀 F형 에폭시수지 병용 모르타르의 자기치유 검토)

  • Park, Seung-Min;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.22-23
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    • 2017
  • The purpose of this study is to ascertain self-healing function on microcracks in bisphenol F-type epoxy-modified mortars using expansive admixtures. The specimens are prepared with various polymer-binder ratios of 0, 5, 10, 20%, expansive admixture contents of 0% and 10%, a sodium carbonate content of 0.25%, and subjected to exposure conditions of CR1, CR2, CR3 and CR4. The specimens are tested for self-healing effect, porosity and FE-SEM analysis. As a result, self-healing effects of bisphenol F-type EPMMs with expansive admixtures are visible in all of the outdoor exposure conditions. In particular, exposure conditions of CR3 and CR4 are most noticeable. And the porosity of EPMMs is reduced with an increase in the polymer-binder ratio, and is considerably smaller than that of unmodified mortar.

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Flexural Behavior of Damaged RC Beams Repaired with Epoxy Mortar System (에폭시 모르터로 보수한 손상을 입은 RC 보의 휨 거동)

  • 조하나;신영수;홍건호;정혜교
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.762-767
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    • 1999
  • This paper presents an experimental study on flexural behavior of damaged RC beams repaired with epoxy mortar system. The main test variables are repair length and depth. A series of 7 specimens was tested to show the corresponding effect of each variables on maximum load capacity, load-deflection relationship, and failure mode. The results of this study shows that flexural behavior of repaired RC beams changes as the repair length and depth is getting longer and deeper, so that the tension strength of repairing materials should be considered in the courses of repair design.

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An experimental study on the adhesive properties of the top coated materials for concrete slab (콘크리트 슬래브 마감재료의 계면부착 거동에 관한 실험적 연구)

  • 이종열;손형호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.273-277
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    • 1995
  • This study presents the physical and adhesive properties of the top coated materials for concrete slab. i.e, cement based top coated materials. epoxy mortar. The purpose of this study offers the investigation of construction factors to affect the quality of the coated materials over hardened concrete. The experimental results shows that the water content 3% of sand decline the strength and adhesive properties of epoxy mortar, on the other hand, dry surface and curing for cement based material.

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A Study on te Water Diffusion of Polymer-Modified Mortars in Drying Process (건조과정에 있어서 폴리머 시멘트 모르터의 수분확산에 관한 연구)

  • 조영국;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.135-143
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    • 1996
  • Diffusion of water in hardened cement concrete and mortar influences on the dry shrinkage. creep. modulus of' elasticity, etc. In general, water loss through drying process in polymer-modified concrete and mortar is small compared with that of unmodified concrete and mortar due to the films formed by polymer as cement modifieder. The purpose of this study is to investigate the diffusion process of water in the polymer-modified mortars. The polymer-modified mortars using three polymer dispersions and epoxy resin are prepared with various polymer-cement ratios, and water diffusion coefficient of polymer-modified mortars according to inside water content is calculated. From the test results, the water diffusion coefficient of polymer modified mortars i s smaller than that of unmodified mortars and decreases with increasing polymer cement ratio.

Evaluation of protective coatings for geopolymer mortar under aggressive environment

  • Rathinam, Kumutha;Kanagarajan, Vijai;Banu, Sara
    • Advances in materials Research
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    • v.9 no.3
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    • pp.219-231
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    • 2020
  • The aim of this study is to investigate the durability of fly ash based geopolymer mortar with and without protective coatings in aggressive chemical environments. The source materials for geopolymer are Fly ash and Ground Granulated Blast furnace Slag (GGBS) and they are considered in the combination of 80% & 20% respectively. Two Molarities of NaOH solution were considered such as 8M and 10M. The ratio of binder to sand and Sodium silicate to Sodium hydroxide solution (Na2SiO3/NaOH) are taken as 1:2 and 2 respectively. The alkaline liquid to binder ratio is 0.4. Compressive strength tests were conducted at various ages of the mortar specimens. In order to evaluate the performance of coatings on geopolymer mortar under aggressive chemical environment, the mortar specimens were coated with two different types of coatings such as epoxy and Acrylic. They were then subjected to different chemical environments by immersing them in 10% standard solutions of each ammonium nitrate, sodium chloride and sulphuric acid. Drop in compressive strength as a result of chemical exposure was considered as a measure of chemical attack and the drop in compressive strength was measured after 30 and 60 days of chemical exposure. The compressive strength results following chemical exposure indicated that the specimens containing the acrylic coating proved to be more resistant to chemical attacks. The control specimen without coating showed a much greater degree of deterioration. Therefore, the application of acrylic coating was invariably much more effective in improving the compressive strength as well as the resistance of mortar against chemical attacks. The results also indicated that among all the aggressive attacks, the sulphate environment has the most adverse effect in terms of lowering the strength.