• Title/Summary/Keyword: epoxy injection method

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A Study on the Field Application of Epoxy Impregnation Method Using Elastic Storage Tube (탄성저장관을 활용한 에폭시 주입공법의 현장 적용성에 관한 연구)

  • Kim, Chun-Ho;Lee, Ho-Jin;Kim, Kyoung-Min
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.72-80
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    • 2018
  • In this research, we tried to investigate the influence of concrete on cracks after applying to the actual construction site using the TPS construction method which can be easily charged by the mechanical injection method. To summarize the results, the following It is as follows. First, in the case of ultrasonic velocity, it can be seen that the ultrasonic wave passes rapidly at an average of about 36 mm / sec as compared with the syringe method when using the TPS method, and in the case of the injection depth, the syringe method In the case of TPS construction method, it showed an excellent tendency that 100% of the water retentive material was charged with all the formulations under a strong injection pressure. In the case of compressive strength, it was shown that the average was increased by 16.8% at the time of using the TPS construction method, and it was found to be structurally superior. Taken together, it is possible to confirm the behavior of the crack repairing agent by improving the quality by improving the strength and confirming the window installation by filling the injection material into the closed space at the crack site when using the TPS method compared with the syringe method. In addition, it is expected that construction time will be improved by shortening the construction period of about 5 days for the TPS construction method construction section 532 m, and usability will be expanded by the crack repair method of concrete structure.

Evaluation of Crack-Repairing Performance in Concrete Using Surface Waves (표면탄성파를 활용한 콘크리트 균열 보수 성능 평가 기법)

  • Ahn, Eunjong;Kim, Hyunjun;Gwon, Seongwoo;Sim, Sung-Han;Lee, Kwang Myong;Shin, Myoungsu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.496-502
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    • 2017
  • The purpose of this study is to investigate the applicability of surface-wave techniques for the evaluation of the crack-repairing performance of an epoxy injection method in concrete. In this study, box-shaped concrete specimens with four different crack depths were made with identical mix proportions. The specimens with different crack depths were completely repaired using the same epoxy injection method. The spectral energy transmission ratio of surface waves is used as an index to differentiate the effects of crack depth and crack-repairing performance. The decrease of spectral energy transmission ratio in accordance with the increase of crack depth was identified before repairing. Furthermore, the spectral energy transmission ratio increased after the crack-repairing process in all specimens. The spectral energy transmission ratio is considered as a great indicator for estimating the crack-repairing performance of the epoxy injection method; the ratio was recovered up to almost 95% of the uncracked condition.

Simulation for Injection Molding of Insulation Spacers for Gas-Insulated Switches Using Thermosetting Epoxy Resin (열경화성 에폭시를 이용한 가스 절연 개폐기용 절연 스페이서의 사출 성형 최적화 시뮬레이션)

  • Bae, Jaesung;Lee, Wonchang;Jee, Hongsub;Hong, Byungyou;Lee, Jaehyeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.6
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    • pp.426-432
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    • 2021
  • Injection molding is used in many industrial fields such as home appliances, vehicle parts, and electronic device parts because various resins can be molded, leading to mass production of complex shapes. Generally, the empirical prediction method is used to set the initial processing conditions of injection molding. However, this approach requires a lot of cost and its presented solution is not accurate. In this paper, injection molding was simulated through the MoldflowTM in order to manufacture the spacer for gas insulated switch. Through the simulation, the flow of the resin with respect to the diameter of the inlet was analyzed. It was found that the process was possible at a higher resin temperature as the diameter of the inlet increased. In addition, through thermal analysis during injection of the resin, it was confirmed that a stagnation phenomenon occurred at the insert portion during injection molding, and the temperature of the resin was higher than that of the mold. As in this paper, if the spacer is manufactured by optimizing the injection hole and the temperature of the injection process based on simulation, it is expected that the spacer can be manufactured with high productivity.

A study on the UHF PD measuring technique for GIS with a metal flange around insulating spacer (스페이서에 Metal flange가 있는 GIS에서의 UHF PD 측정 기술 연구)

  • Kang, W.J.;Lee, C.J.;Kang, Y.S.;Park, J.B.;Lee, H.C.;Park, J.W.
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1638-1640
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    • 2003
  • In the recent years, UHF PD measuring technique for detecting partial discharges was proved the effective method for Gas Insulated Switchgear (GIS). However, in case of GIS with a metal flange around insulating spacer, UHF PD measurement using typical external UHF PD sensor is difficult. In this paper, a novel hole-type UHF PD sensor based on Archimedean spiral antenna theory has been proposed and realized. All spacers with metal flange have small hole in order to inject epoxy. Using the novel hole-type UHF PD sensor, it makes detection possible to PD signal that are emitted through the epoxy injection hole. Additionally, the measuring characteristic of UHF PD signals from several artificial defects in GIS and the novel ${\Phi}$-f-q pattern analysis technology are discussed.

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A Study on the Evaluation Method of Water Leakage Repair in Polyacrylic Resin (폴리 아크릴 레진의 누수 보수 평가에 관한 연구)

  • Cho, Il-Kyu;Kim, Keun-Hur;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.223-224
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    • 2017
  • In this study, various materials such as epoxy material, urethane material, cement material, and acrylic material are used to solve the water leakage occurring in underground structures. However, in the reality that the durability is insufficient and the effect is insufficient, it is aimed to improve the repairing effect by using cement and acrylics in combination. As a first study, we tried to verify the performance of improve the performance by checking the product properties according to the composition ratio of polyacrylic resin. Polyacrylic resin is evaluated in three different composition ratios. When the material is selected for polyacrylic resin, it is applied to the field to understand the maintenance effect and durability.

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Effect of Dispersant and Silane on Dispersion of Magnetic Powder Paste (연자성 금속 분말의 분산에 분산제와 실란이 미치는 영향)

  • Lee, Chang Hyun;Shin, Hyo Soon;Yeo, Dong Hun;Nahm, Sahn
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.1
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    • pp.25-29
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    • 2019
  • Various process technologies for manufacturing power inductors are under development. The core goal is to increase the mixing ratio of the soft magnetic powder in the epoxy, and to uniformly disperse it in a molding-type power inductor, manufactured by the injection molding method. In this study, we investigated the effect of dispersant and silane on the dispersion of soft magnetic metal powders in epoxy. We added 0.6 wt% of dispersant and 2.0 wt% of silane, and an excellent dispersibility resulted. Under the conditions of 0.3 wt% of dispersant and 0.5 wt% of silane, we added both dispersant and silane together to observe the effect of their interaction on dispersibility. Similarly, the addition of 0.3 wt% of dispersant and 0.1 wt% of silane resulted in a sharp increase in viscosity, considered to be due to the interaction of the dispersant and silane. The addition of 0.1 wt% of dispersant with 0.5 wt% of silane resulted in a sharp rise in viscosity, and sedimentation-height decreased sharply due to the dispersion optimization.

Comparative Analysis of Substrate Wet Surface Adhesion and Substrate Movement Response Performance Testing Methods for Injection Type Repair Materials Used in Leakage Cracks of Concrete Structure in Underground Environment (지하 습윤 환경에서 콘크리트 구조물 균열 누수에 사용되는 주입형 보수재료의 부착 성능과 거동 대응 성능 평가의 상관성 분석 연구)

  • Kim, Soo-Yeon;Oh, Kyu Hwan;Oh, Snag-Keun
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.9
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    • pp.19-26
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    • 2018
  • The focus of this study was centered around 15 common injection type water leakage repair materials (3 different types for each; synthetic polymer, cementitious, acrylic, epoxy, urethane) used in concrete structures of Korea and analyzing their wet surface adhesion performance in accordance to the ISO TS 16774 Test Method for Repair Materials for Water-leakage Cracks in Underground Concrete Structures, Part 4: Test Method for Adhesion on Wet Concrete Surface, and the results of this study was taken to be place under a comparative analysis with the results of the preceeding study on response to substrate movement performance study. The results of this comparative study showed that other than 1 specimen of 1 type of the acrylic and 3 specimens of 1 type of the synthetic polymer type materials, all of the 93% of the specimens used in this study showed stable adhesion on wet substrate surface, and we were able to determine that materials that have proper response properties against substrate movement are highly flexible and have high adhesion properties, but their adhesion properties on wet substrate would change based on their viscosity.

A Study on the Application of the Water Impermeable by the Evaluation of the Performance of Rapid Micro Cement. (급결 마이크로 시멘트의 성능평가를 통한 차수층 활용성에 관한 연구)

  • Cho, Il-Kyu;Yuh, Jae Hyung;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.345-346
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    • 2018
  • In this study, various materials such as epoxy material, urethane material, cement material, and acrylic material are used to solve the water leakage occurring in underground structures. However, in the reality that the durability is insufficient and the effect is insufficient, it is aimed to improve the repairing effect by using cement and acrylics n combination. As a first study, we tried to verify the performance of rapid micro cement and cement paste and to improve the performance by checking the product properties. Three types of micro cement are evaluated. Three types of micro cement are used: fiber inclusion, fiber unfolding, and cement paste. When the material is selected for micro cement, it is applied to the field to understand the maintenance effect and durability.

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A Study on the Performance Evaluation of Water(wash out) Resistance of 5-Type Repair Materials in Water Leakage of Underground Concrete Structures (지하 콘크리트 구조물 누수부위에 시공되는 5계열 보수재료의 유실 저항 성능 평가 연구)

  • Kim, Soo-Yeon;Yoo, Jae-Yong;Oh, Sang-Keun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.5
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    • pp.61-68
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    • 2020
  • In this study, the international standard ISO TS 16774 Part 3 Test Method for Water (wash out) Resistance and KS F 4935 「Sealant Injection type for water leakage maintenance of adhesive flexible rubber asphalt series」, which are standardized as a quality control method of injection type repair materials used for water leakage cracks in underground concrete structures, are currently used in Korea. As a result, considering the performance criteria of "mass change rate -0.1%" stipulated in KS F 4935, the remaining 13 types repair materials, excluding RG-2 of synthetic rubber and UG-1 of urethane, need to be reviewed for stabilization of the loss resistance due to the flow of ground water. The results of this study are determined to be available as a basic indicator for the selection of repair materials used for cracks in concrete structures. In addition, it is expected that the results of this study can be utilized as reference data that can be reflected in the improvement of the quality of repair materials that will be researched and developed later.

Flexural Behavior of Hybrid Fiber Reinforcement Strengthened RC Beams (하이브리드 섬유보강재로 보강된 철근콘크리트 보의 휨거동)

  • Yi, Seong-Tae;Lee, Chin-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.79-86
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    • 2010
  • This study was performed to evaluate the flexural behavior of Hybrid fiber sheet (HFC) and Hybrid fiber bar (HFB) strengthened reinforced concrete (RC) beams. According to test results, Hybrid fiber reinforcement strengthened RC beams showed approximately 60 to 200% higher reinforcing effects than that of un-reinforced specimens. In addition, the reinforced beams showed the ideal failure pattern, which is failed presenting the ductile behavior after yielding of the reinforcing bar. More specifically, in the case of HFB reinforced RC beams, the difference with puttying method was not apparent since HFB beams reinforced using the injection of epoxy and bonding of putty showed the similar failure patterns.