• Title/Summary/Keyword: engineering tools

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MULTIFACTOR MODELLING IN CONSTRUCTION MANAGEMENT

  • Leszek Janusz;Oleg Kaplinski
    • International conference on construction engineering and project management
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    • 2005.10a
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    • pp.633-637
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    • 2005
  • The paper presents a multifactor modelling of construction processes. There are three phases of the proposed extended procedure. Tools for these phases from chronometric test to verifying of the assumed model are indicated. Apart from the classic verification activities the method of artificial neural networks has been successfully applied. The paper presents the usage of these tools to model the process of assembly of structural corrugated steel plate structures.

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Visualizer: An Interactive Execution Tool for Java Programs

  • Kim, Hyung-Rok;Kim, Yong-Seok
    • Journal of Industrial Technology
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    • v.26 no.B
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    • pp.215-220
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    • 2006
  • Effective use of debugging in computer science education is a topic that has received little attention. Existing tools either are too overwhelming for the novice or are too basic and inflexible. Furthermore, the integration of the debugger into complex IDEs have unfamiliar debuggers from students, resulting in a harmful proliferation of console I/O. In this paper, a new stand-alone educational debugging tool is presented, with simple but powerful tools for easily observing and modifying program execution state. This tool is analyzed from an user perspective, and is compared with existing tools.

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Analysis for the Cross Rail Design and the Zig-Zag Motional Error in Gantry Type Machine (Gantry Type 대형 공작기계의 Cross Rail 설계 및 좌우 이송 편차에 관한 해석)

  • Lee, Eung-Suk;Lee, Min-Ki;Park, Jong-Bum;Kim, Nam-Sung;Ham, Jun-Sung;Hong, Jong-Seung;Kim, Tae-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.156-160
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    • 2012
  • Recently, the demands of the large scale machine tools gradually increase to machine the large parts, such as large scale crankshaft, yaw and pitch bearings for the wind power generator and the vehicle or aircraft components. But the high technology is necessary in order to develop the huge machine tools. Furthermore, the global market of it has been monopolized by a few companies. So, we need to develop the large scale machine tools and study its core technology to rush into the increasing market. In this study, we carried out the researches for the important core technology of a multi-tasking, machine tool; a large scale 5-axis machine tool of gantry type for multi-task machining. This study is focused on the design of large size gantry type multi-axis machine. In the case of large size of machine the cross rail deflection in the X-axis is significant. To reduce the deflection due to the eccentric spindle head, a special hollow type design in the cross rail with outside ram is adapted in this study. Also, the Zig-Zag motion in the Y-axis is inevitable with the gantry geometry, which is by the un-balancing, different motion at the left and the right columns moving. We tried to reduce the influence of Zig-Zag motion using FEM with different loading conditions at the left and the right side column.

Verification of CFD analysis methods for predicting the drag force and thrust power of an underwater disk robot

  • Joung, Tae-Hwan;Choi, Hyeung-Sik;Jung, Sang-Ki;Sammut, Karl;He, Fangpo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.269-281
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    • 2014
  • This paper examines the suitability of using the Computational Fluid Dynamics (CFD) tools, ANSYS-CFX, as an initial analysis tool for predicting the drag and propulsion performance (thrust and torque) of a concept underwater vehicle design. In order to select an appropriate thruster that will achieve the required speed of the Underwater Disk Robot (UDR), the ANSYS-CFX tools were used to predict the drag force of the UDR. Vertical Planar Motion Mechanism (VPMM) test simulations (i.e. pure heaving and pure pitching motion) by CFD motion analysis were carried out with the CFD software. The CFD results reveal the distribution of hydrodynamic values (velocity, pressure, etc.) of the UDR for these motion studies. Finally, CFD bollard pull test simulations were performed and compared with the experimental bollard pull test results conducted in a model basin. The experimental results confirm the suitability of using the ANSYS-CFX tools for predicting the behavior of concept vehicles early on in their design process.

An Empirical Study on Domestic Small Group Activities of Quality Improvement And Quality Improvement Tools (국내 품질개선 소집단 활동과 품질개선기법에 대한 실증적 연구)

  • Kim, Chang-Jun;Moon, Young-Gil;Seo, Sun-Keun
    • Journal of Korean Society for Quality Management
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    • v.36 no.3
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    • pp.22-33
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    • 2008
  • In this paper, first of all, the driving performance of QCCs(Quality Control Circles) that are stagnant during 10 years are reviewed. And the usage realities and utilization degree of quality improvement tools in the domestic activities of QCCs are empirically analyzed into size of company and type of business. Thus, this empirical study compares the results of past period in 1997${\sim}$1999 with the results of 6 sigma non-adapting period in 2000${\sim}$2003 through examining the collections of presentation for Korea Quality Control Circle Meetings. Also, according to the introduction of 6 sigma in QCCs activities the difference of utilization degree for quality improvement tools are analyzed to compare the results of 6 sigma non-adapting period in 2000${\sim}$2003 with the results of 6 sigma adapting period in 2004${\sim}$2006. Finally, the utilization degree of 6 sigma tools which follow the driving steps of 6 sigma, DMAIC, are analyzed.

Diagnosing the Cause of Operational Faults in Machine Tools with an Open Architecture CNC

  • Kim Dong Hoon;Kim Sun Ho;Song Jun-Yeob
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1597-1610
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    • 2005
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) that is independent of a CNC vendor. The OAC and machine tools with an OAC have led to a convenient environment in which user-defined applications can be efficiently implemented within a CNC. This paper proposes a method of diagnosing the cause of operational faults. The method is based on the status of a programmable logic controller in machine tools with an OAC. An operational fault is defined as a disability that occurs during the normal operation of machine tools. Operational faults constitute more than 70 percent of all faults and are also unpredictable because most of them occur without any warning. To quickly and correctly diagnose the cause of an operational fault, two diagnostic models are proposed: the switching function and the step switching function. The cause of the fault is logically diagnosed through a fault diagnosis system using diagnostic models. A suitable interface environment between a CNC and developed application modules is constructed to implement the diagnostic functions in the CNC domain. The results of the diagnosis were displayed on a CNC monitor for machine operators and transmitted to a remote site through a Web browser. The proposed diagnostic method and its results were useful to unskilled machine operators and reduced the machine downtime.

Comparative Analysis of Work Stress Assessment Tools for Estimating Human Work Performance (업무수행도 추정을 위한 직무스트레스 평가표의 비교 분석)

  • Jang, Tong-Il;Lee, Yong-Hee;Han, Kyu-Jeong;Lim, Hyeon-Kyo
    • Journal of the Korean Society of Safety
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    • v.29 no.6
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    • pp.144-150
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    • 2014
  • A man is a component of a large system how complex it may be so that human performance which can influence on the system safety should be included in system safety assessment. Meanwhile, human performance can vary over time due to lots of factors. Among them, stress is an indirect factor that may cause human error which can result in industrial accidents. To assess stress level of human workers, not a few assessment tools have been developed. However, it can be questionable to utilize them for human performance anticipation because they were mainly developed with the viewpoint of mental health, though stress assessment can be also required in the safety aspect. Therefore, this study aimed to survey the possibility of their application with safety purpose. About 10 kinds of work stress tools were collected and analyzed with reference to assessment items, assessment and analysis methods, and follow-up measures. The results showed that most tools focused their weights on Demands, Supports, and Relationships, in sequence. However, they, except only one tool developed by the Japanese researchers, merely advised to set up counterplans in PDCA cycle or risk management activities. In consequence, application of stress assessment tools mainly developed for mental health seemed impractical for safety purpose with respect to human performance anticipation so that it was concluded that development of a new assessment tools aimed to human performance variation and accident prevention would be inevitable.

Is HAZOP a Reliable Tool? What Improvements are Possible?

  • Park, Sunhwa;Rogers, William J.;Pasman, Hans J.
    • Journal of the Korean Institute of Gas
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    • v.22 no.2
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    • pp.1-20
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    • 2018
  • Despite many measures, still from time to time catastrophic events occur, even after reviewing potential scenarios with HAZID tools. Therefore, it is evident that in order to prevent such events, answering the question: "What can go wrong?" requires more enhanced HAZID tools. Recently, new system based approaches have been proposed, such as STPA (system-theoretic process analysis) and Blended Hazid, but for the time being for several reasons their availability for general use is very limited. However, by making use of available advanced software and technology, traditional HAZID tools can still be improved in degree of completeness of identifying possible hazards and in work time efficiency. The new HAZID methodology proposed here, the Data-based semi-Automatic HAZard IDentification (DAHAZID), seeks to identify possible scenarios with a semi-automated system approach. Based on the two traditional HAZID tools, Hazard Operability (HAZOP) Study and Failure Modes, Effects, and Criticality Analysis (FMECA), the new method will minimize the limitations of each method. This will occur by means of a thorough systematic preparation before the tools are applied. Rather than depending on reading drawings to obtain connectivity information of process system equipment elements, this research is generating and presenting in prepopulated work sheets linked components together with all required information and space to note HAZID results. Next, this method can be integrated with proper guidelines regarding process safer design and hazard analysis. To examine its usefulness, the method will be applied to a case study.

Detection of the Cutting Tool's Damage by AE Signals for Austempered Ductile Iron (오스템퍼링 처리한 구상흑연주철의 AE신호에 의한 절삭공구 손상의 검출에 관한 연구)

  • Jun, T.O.;Park, H.S.;Ye, G.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.25-31
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    • 1996
  • In this paper, three different types of commercial tools -P20, NC123K and ceramic- have been used to cut austempered ductile iron(ADI). In the austempered condition the materials are hard, strong and difficult to machine. Thus, we selected a optimum tool material among three different types of used tools in machining of austempered ductile iron. It was used acoustic emission (AE) to know cutting characteristic for selected tool and investigate characteristic of AE signal according to cutting condition and relationship between AE signal and flank wear land of the ceramic tool. The obtained results are as follows ; (1) The ceramic tool among three different types of tools is the best in machining austempered ductile iron. (2) In case of ceramic tool, the amplitude level of AE signal(AErms) is mainly affected by cutting condition and it is proportional to cutting speed. (3)There have been the relationship of direct proportion between the amplitude level of AE signal and flank wear land of the tool. (4) It was observed that the value of AErms was only affected by cutting speed. Therefore it is possible to in-process detec- tion of ceraic tool's wear in case the initial value of AErms at each cutting speed decided.

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Industry 4.0 - A challenge for variation simulation tools for mechanical assemblies

  • Boorla, Srinivasa M.;Bjarklev, Kristian;Eifler, Tobias;Howard, Thomas J.;McMahon, Christopher A.
    • Advances in Computational Design
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    • v.4 no.1
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    • pp.43-52
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    • 2019
  • Variation Analysis (VA) is used to simulate final product variation, taking into consideration part manufacturing and assembly variations. In VA, all the manufacturing and assembly processes are defined at the product design stage. Process Capability Data Bases (PCDB) provide information about measured variation from previous products and processes and allow the designer to apply this to the new product. A new challenge to this traditional approach is posed by the Industry 4.0 (I4.0) revolution, where Smart Manufacturing (SM) is applied. The manufacturing intelligence and adaptability characteristics of SM make present PCDBs obsolete. Current tolerance analysis methods, which are made for discrete assembly products, are also challenged. This paper discusses the differences expected in future factories relevant to VA, and the approaches required to meet this challenge. Current processes are mapped using I4.0 philosophy and gaps are analysed for potential approaches for tolerance analysis tools. Matching points of simulation capability and I4.0 intents are identified as opportunities. Applying conditional variations, incorporating levels of adjustability, and the un-suitability of present Monte Carlo simulation due to changed mass production characteristics, are considered as major challenges. Opportunities including predicting residual stresses in the final product and linking them to product deterioration, calculating non-dimensional performances and extending simulations for process manufactured products, such as drugs, food products etc. are additional winning aspects for next generation VA tools.