• Title/Summary/Keyword: engineering properties of mortar

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Effects of Crushed Shells on the Physical Properties of Cement Mortar (분쇄패각이 시멘트 모르터의 물성에 미치는 영향)

  • Kim, Ji-Hyun;Chung, Chul-Woo;Lee, Jae-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.94-101
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    • 2014
  • Approximately 240,000 tons of waste shells are produced annually in the south and west coast of South Korea. Some of these waste shells (oyster, cockle) are recycled as seeding collector and fertilizer, but most are dumped illegally near the coast. One of the alternative solutions that can economically utilize a large amount of these waste shells is to apply them to the production of construction materials. In this research, the basic physical properties of waste shells such as oyster, cockle, clam, manila clam were investigated, and were used to prepare cement mortar with a 25% replacement ratio of sand. According to the results, the 28 day compressive strength of cement mortar with cockle and manila clam shells was similar to that of plain cement mortar. The compressive strength decreased by about 18% when clam was used. However, the cement mortar with oyster shell showed about a 35% reduction in 28-day compressive strength, and two times the absorption capacity of plain cement mortar. The reduction in compressive strength and the increase in absorption capacity were mostly associated with the porous nature of the oyster shell.

Investigation on the Mechanical Properties of High-Strength Recycled Fine Aggregate Mortar Made of Nanosilica Dispersed by Sonication (나노실리카 혼입률이 실리카퓸 및 고로슬래그 미분말을 혼입한 4성분계 고강도 순환잔골재 모르타르의 역학적 성능에 미치는 영향)

  • Seong-Woo Kim;Rae-Gyo Moon;Eun-Bi Cho;Chul-Woo Chung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.97-104
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    • 2023
  • In order to maximize the utilization of recycled fine aggregate, high strength mortar made of 100 % recycled fine aggregate was prepared, and its physical properties were evaluated to determine the possibility of using recycled fine aggregate as structural aggregate. The effect caused by the amount of nanosilica on the physical properties of w/b 0.2 recycled fine aggregate mortar consisting of cement, silica fume, and blast furnace slag. To improve the dispersion of nanosilica inside mortar, an aqueously dispersed nanosilica solution by ultrasonic tip sonication was prepared, and incorporated into the mortar to evaluate changes in mortar flow, porosity and compressive strength depending on nanosilica content. According to the experimental results, mortar flow decreased as the replacement ratio of nano-silica increased. As the replacement ratio of nanosilica increased up to 0.75 %, the porosity decreased and the compressive strength increased, but, at a replacement ratio of 1 %, the porosity increased and the compressive strength decreased. It was confirmed that the nano-silica replacement ratio of 0.75 % was optimum proportion to maximize the mechanical performance of high-strength recycled fine aggregate mortar.

The Properties of Durability and Strength of Fiber-Reinforced Polymer-Modified Mortars Using Eco-Friendly UM Resin (친환경 UM수지를 사용한 섬유보강 폴리머 시멘트 모르타르의 내구성 및 강도 특성)

  • Kwon, Min-Ho;Seo, Hyun-Su;Lim, Jeong-Hee;Kim, Jin-Sup
    • Journal of the Korea Concrete Institute
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    • v.25 no.3
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    • pp.313-320
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    • 2013
  • In this study, performance of fiber-reinforced polymer-modified mortar was studied for the development of eco-friendly materials for high performance repair and reinforcement. The general cement mortar and eco-friendly UM resin was mixed with a certain percentage for increased durability. To increase the strength of the polymer-modified mortar, PVA fiber, steel fiber and hybrid fiber were added at a constant rate. Hybrid fiber is contains the same percentage of PVA fiber and steel fiber. In order to determine the strength properties of fiber-reinforced polymer-modified mortar, the compressive strength test, the splitting tensile strength test and the flexural strength test were performed. And, in order to determine the durability properties of fiber-reinforced polymer-modified mortar, water absorption test and chemical resistance test were performed. From the experimental results, polymer-modified mortar using UM resin was improved durability. And the tensile strength and flexural strength increased, which were the vulnerability of fiber reinforced polymer-modified mortar. From this study, fiber-reinforced polymer-modified mortar using eco-friendly UM resin can be used to repair and reinforcement for the external exposure of concrete structures to improve the durability.

Effects on the Properties of Cement Mortar with Various Molecular Structures of Polycarboxylate-Type Superplasticizers (폴리카복실레이트계 고유동화제의 분자구조가 시멘트 모르타르의 물성에 미치는 영향)

  • Song, Jong-Taek;Ryu, Ho-Seok
    • Journal of the Korean Ceramic Society
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    • v.41 no.4
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    • pp.302-312
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    • 2004
  • This paper presents the experimental results on the properties of the cement mortar with polycarboxylate-type superplasticizers PCA) which were synthesized by different mole ratio of methoxypoly(ethyleneglycol)monomethacrylate (MPEGMAA) and methacrylic acid (MAA) and by different length of polyethyleneoxide (PEO). As the PEO chain was longer and mole ratio of [MPEGMAA]/[MAA] was lower, the fluidity of cement mortar was better. The setting time of mortar with PCA was retarded, and as PEO chain was shorter and [MPEGMAA]/[MAA] was lower, it was more retared. Espeacially, when the molecular weight of MPEGMAA was 475(repeat unit of ethylene oxide=l0), the degree of retardation was the highest of them. The surface tensions of PCA solutions were lower than that of water due to the effect of PEO chain, and also the pore size distribution of cement mortar was influenced by it. The pores in cement mortar with PCA at 28 days were macropores in the range of 7 to 370$\mu\textrm{m}$, and accordingly, the densities and compressive strengths of mortar were lower than those of OPC mortar.

Study on Anti-Washout Properties and Shear-Thickening Behaviors of Surfactant Added Cement Grouts (계면활성제 혼화제를 첨가한 시멘트 그라우트의 수중 불분리 특성 발현과 점도 증가 효과 연구)

  • Jang, In-Kyu;Seo, Seung-Ree;Park, Seung-Kyu
    • Applied Chemistry for Engineering
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    • v.23 no.5
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    • pp.480-484
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    • 2012
  • Concrete, the mixture of cement, sand, gravel and water, is a suspension substance extensively used to construct building materials. When a concrete mortar is applied to the underwater construction, the rheology of concrete is of great importance to its flow performance, placement, anti-washout and consolidation. In this research, the anti-washout and rheological properties of concrete have been investigated with concrete admixtures prepared by adding anionic surfactants, cationic surfactants, and polymeric thickeners. The concrete mortar formulated by pseudo-polymeric systems with the electrostatic association of anionic and cationic surfactants, showed high viscosities and suitable anti-washout properties, but poor pumpabilities. The addition of poly methyl vinyl ether to the mixed surfactant system exhibits synergistic effects by improving the concrete mortar properties of the concrete mortar such as fluidity, visco-elastic property, self-leveling, and anti-washout.

Use of Heavy Oil Fly Ash as a Color Ingredient in Cement Mortar

  • Mofarrah, Abdullah;Husain, Tahir
    • International Journal of Concrete Structures and Materials
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    • v.7 no.2
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    • pp.111-117
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    • 2013
  • Heavy oil fly ash (HOFA) is a byproduct generated by the burning of heavy fuel oil. Chemical analysis showed that HOFA is mainly composed of unburned carbon with a significant amount of heavy metals. Due to toxicity, management of this waste poses a challenge to the industry personal. The present study investigates the possible use of HOFA as a black pigment or admixture in cement mortar aiming to produce ornamental brick. In order to investigate the change of cement mortar strength when HOFA is added, the standard compressive strength test with 50 mm cubes was performed. The results showed that the addition of 2-5 % of HOFA in cement mortar does not affect its strength. The leaching behavior of trace elements within HOFA and HOFA mixed mortar were investigated through laboratory batch leaching experiments. The results confirmed that HOFA can be utilized as a black pigment in ornamental brick, which is environmentally safe and provides good balance between color and brick properties.

Performance Evaluation of Sprayed Ductile Fiber-Reinforced Mortar as a Repairing Material

  • Kang, Su-Tae;Koh, Kyung-Taek;Ryu, Gum-Sung;Kim, Jin-Soo;Han, Cheon-Goo
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.27-33
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    • 2008
  • Most of existing repair materials have some shortcomings such as brittle fracture, imperfect interface bonding and marked difference in modulus of elasticity compared with the structures. These problems make their repair inefficient. Some researches on using a fiber-reinforced mortar as an alternative to enhance the efficiency have been carried out recently. This paper presents the results of an experimental study on the performance of sprayed PVA fiber-reinforced mortar as a repair material. We evaluated its mechanical properties, durability and strengthening effect. This study shows that the sprayed PVA fiber-reinforced mortar is remarkably effective as a repair material.

Strength, Absorption and Interfacial Properties of Mortar Using Waste Shells as Fine Aggregates (잔골재를 패각으로 치환한 모르터의 강도, 흡수율 및 계면 결합형태)

  • Moon, Hoon;Kim, Ji-Hyun;Lee, Jae-Yong;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.6
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    • pp.523-529
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    • 2014
  • Large amounts of waste shells have been produced each year from shellfish raising industries located in Korean costal areas. Due to the limited space for the waste shell disposal, the related environmental problem has been a serious issue. It is believed that using the waste shells as a source of aggregate for mortar, concrete or bricks can be a good solution. In this research, possibility of utilizing waste shells as an aggregate of mortar is investigated. Waste shells of manila clam, cockle, clam, sea mussel, and oyster were properly crushed, sieved, and sorted to meet the requirements of the grading of standard fine aggregate. After that, the waste shells were used as partial and total replacement of the fine aggregate, and their absorption and 28-day compressive strengths of mortar were measured. In general, replacement of waste shells increased the absorption and decreased the strength. However, one specimen with cockle increased compressive strength as replacement ratio increased. Mortar with cockle of 50% and 100% replacement showed higher compressive strength than that of control mortar. This increase of compressive strength was found to be affected by the strong interfacial bonding properties of the cockle and a cement matrix.

Basic Properties and Dimension Stability of Ultra Rapid Setting Cement Mortar Containing Low-Quality Recycled Aggregate (저품질의 순환골재를 혼입한 초속경 시멘트 모르타르의 기초물성 및 부피안정성)

  • Jeon, Sang-Min;Kim, Hyeong-Ki
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.246-252
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    • 2021
  • The basic properties and volume stability of the ultra-rapid setting cement mortar containing low-quality recycled aggregate with a higher water absorption and lower specific gravity than relavent Korea Standard were experimentally confirmed. The mix proportion without recycled aggregate followed that of the general repair mortar used in the fields. 15% and 30% of the fine aggregate was substituted by the recycled aggregate in the mixtures with and without latex emulsion, and properties and characteristics of the mortar including mortar flow, setting time, compressive and flexural strength, and linear deformation under sealed and unsealed conditions were evaluated. It was confirmed that when low-quality recycled aggregate was used by 30%, there were risks of decrease in the early-age strength by up to 50% within 24h and increases in drying shrinkage by up to 2 times for 2 weeks compared to the the mixtures without the recycled aggregate.

Effect of accelerators with waste material on the properties of cement paste and mortar

  • Devi, Kiran;Saini, Babita;Aggarwal, Paratibha
    • Computers and Concrete
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    • v.22 no.2
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    • pp.153-159
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    • 2018
  • Accelerators are used to speed up the construction by accelerating the setting time which helps in early removal of formwork thus leading to faster construction rate. Admixtures are used in mortar and concrete during or after mixing to improve certain properties of material which cannot be achieved in conventional cement mortar and concrete. The various industrial by products make nuisance and are hazardous to ecosystem as well. These wastes can be used in the construction industries to reduce the consumption of cement/aggregates, cost; and save the energy and environment by utilising waste and eliminate their disposal problem as well. The effect of calcium nitrate and triethanolamine (TEA) as accelerators and marble powder (MP) as waste material on the various properties of cement paste and mortar has been studied in the present work. The replacement ratio of MP was 0-10% @ 2.5% by weight of cement. The addition of calcium nitrate was 0% and 1%; and variation of addition of TEA was 0-0.1@ 0.025% and 0.1-1.0@ 0.1% by weight of cement. On the basis of setting time, some mix proportions were selected and further investigated. Setting time and soundness of cement paste; compressive strength and microstructure of mortar mix of selected mix proportions were studied experimentally at 3, 7 and 28 days aging. Results showed that use of MP, calcium nitrate, TEA and their combination reduced setting time of cement paste for all the mixes. Addition of calcium nitrate increased the compressive strength at all curing ages while MP and TEA decreased the compressive strength. The mechanism of additives was discussed through scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) analysis of the specimens.