• Title/Summary/Keyword: engineering properties of mortar

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Influence of ground pumice powder on the bond behavior of reinforcement and mechanical properties of self-compacting mortars

  • Benli, Ahmet;Karatas, Mehmet;Sastim, M. Veysel
    • Computers and Concrete
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    • v.20 no.3
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    • pp.283-290
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    • 2017
  • The aim of this study is to investigate the effect of the bond strength of self-compacting mortars (SCMS) produced from ground pumice powder (GPP) as a mineral additive. In this scope, six series of mortars including control mix were prepared that consist of 7%, 12%, 17%, 22% and 27% of ground pumice powder by weight of cement. A total of 54 specimens of $40{\times}40{\times}160mm$ were produced and cured at the age of 3, 28 and 90-day for compressive and tensile strength tests and 18 specimens of $150{\times}150{\times}150mm$ mortar were prepared and cured at 28 days for bond strength tests. Flexural tensile strength and compressive strength of $40{\times}40{\times}160mm$ specimens were measured at the curing age of 7, 28 and 90-day. Mini V-funnel flow time and mini slump flow diameter tests were also conducted to obtain rheological properties. As a result of the study, it was observed that the SCMs containing 12% of GPP has the highest bond strength as compared to control and GPP mortars. Compressive strength slightly increased up to 12% of GPP.

Strength and Autogenous Shrinkage of High Strength Mortar Using Water Substituting Liquid

  • Han, Min-Cheol;Lee, Dong-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.538-546
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    • 2011
  • This paper is to experimentally investigate the strength and autogenous shrinkage of high strength mortar with the 20 % of water?binder ratio(W/B). In this study, the water substituting liquid(WSL) was used including gasoline, light oil, lamp oil, edible oil, HFE, ethanol, methanol and acetone in order to explore changes in strength and autogenous shrinkage depending on WSL type and replacement. For fresh properties, the replacement of WSL did not affect the fluidity of mortar mixtures considerably, except for ethanol and methanol. However, the replacement of WSL resulted in a slight decrease in flexural and compressive strength. For autogenous shrinkage, the replacement of WSL led to reduce autogenous shrinkage, and especially, the replacement of edible oil led to reduce autogenous shrinkage significantly due to saponification between edible oil and cement.

The Influence of FGD Gypsum Fabricated from Limestone Sludge on Cement Properties

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.676-681
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    • 2016
  • For the purpose of reducing the amount of limestone, which is used as a desulfurization agent to absorbing $SO_X$ gas in thermal power plants, and to recycle limestone sludge generated from a steel mill, limestone sludge was utilized as a desulfurization agent. In this study, cement, made of flue gas desulfurization (FGD) gypsum obtained in a desulfurization process using limestone sludge, was manufactured then, experiments were conducted to identify the physical properties of the paste and mortar using the cement. The results of the crystal phase and microstructure analyses showed that the hydration product of the manufactured cement was similar to that of ordinary Portland cement. No significant decline of workability or compressive strength was observed for any of the specimens. From the results of the experiment, it was determined that FGD gypsum manufactured from limestone sludge did not influence the physical properties of the cement also, quality change did not occur with the use of limestone sludge in the flue gas desulfurization process.

A Study on the Spalling Properties of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 폭렬특성에 관한 연구)

  • Kim, Min-Sung;Sim, Sang-Rak;Ryu, Dong-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.4
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    • pp.305-311
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    • 2020
  • Polymer modified cement mortar (PCM) can improve the performance of adhesion strength, flexural strength, chemical resistance, etc., compared with cement mortar, and is widely used when repairing RC structures. However, PCM causes a burst in an environment with high temperature and fire rate, which causes problems in the stability of the structure. In this study, for the purpose of developing explosive reduction PCM, the polymer mixing ratio is 2%, 4%, 6%, the fiber length is 6mm, 12mm, 6+12mm, and the PP fiber mixing rate is 0.05 Vol% and 0.1 Vol%. Furnace heating experiment (600℃, 800℃) was carried out. As a result of comparative analysis of the explosive properties, it was confirmed that the explosive reduction effect due to the fiber incorporation was insufficient when the polymer mixing amount was 6% or more.

Engineering Properties of Cement Mortar with Hwangtoh and Fly Ash (생황토와 플라이 애시를 혼입한 시멘트 모르타르의 공학적 특성)

  • Im, Sung-Soo;Sung, Chan-Yong
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.395-398
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    • 2003
  • This study is performed to evaluate the engineering properties of cement mortar with hwangtoh and fly ash The absorption ratio is in the range of $5.22{\sim}13.16%\;and\;8.53{\sim}13.29%$ at the curing age 14 and 28 days, respectively. The compressive strength is in the range of $92{\sim}458kgf/cm^2\;and\;88{\sim}316kgf/cm^2$ in water and dry cruing at the curing age 28days, respectively. The bending strength and dynamic modulus of elasticity are shown in similar tendency in water and dry curing.

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An Experimental Study on the Performance Improvement of Mortar Using Crashed Fine Aggregate (부순모래를 대량 활용한 모르타르의 성능향상에 관한 실험적 연구)

  • Park Jong-Ho;Na Chul-Sung;Cho Bong-Suk;Choi Se-Jin;Lee Sung-Hyun;Kim Moo-Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.121-124
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    • 2005
  • As a countermeasure about that, in this situation that suggest utilizing mixed drush sand and particle washed sand, this study is reviewing and comparing, as a experimental and positive test, mixed both workability and engineering properties of mortar, The purpose of this study make a suggestion that is fundamental data for utilizing mixed crush sand and particle washed sand.

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Effect of Polypropylene Fiber on the Freeze-Thaw Damage of Mortar (모르타르의 동결융해 피해에 미치는 폴리프로필렌 섬유의 영향)

  • Yoo, Jae-Chul;Kim, Gyu-Yong;Lee, Sang-Kyu;Hwang, Eui-Chul;Nam, Jeong-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.438-444
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    • 2019
  • In this study, the effect of polypropylene fiber on the freeze-thaw damage of mortar was evaluated experimentally. The effects of the reinforcing of polypropylene fiber on the compressive and bending performance of mortar after 300 cycles of freeze-thaw test were evaluated by comparing the normal mortar and the mortar with polyvinyl alcohol fiber. In addition, the mass loss, relative dynamic elastic modulus, and cumulated pore volume of mortar were measured by each cycle of freeze-thaw test. As a result, it was confirmed that the fiber reinforced mortar, regardless of the fiber type, was effective not only in maintaining the performance of the compressive strength and the bending strength but also suppressing the mass loss after the freeze-thaw test of 300 cycles. Meanwhile, it was confirmed that not only polyvinyl alcohol fibers but also polypropylene fibers can effectively act to suppress the damage of the mortar by freeze-thaw. However, in order to improve the freeze-thaw resistance of mortar mixed with polypropylene fiber, it is necessary to increase the bonding performance with the cement matrix which can be expected from polyvinyl alcohol fiber.

Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

Sensory Evaluation of Quality and Constructability of Cement Mortar for Tile Direct Setting Method Depending on Mix Proportions (타일 떠붙임 시멘트 모르타르의 배합비 변화에 따른 품질 특성 및 시공성에 대한 관능 평가)

  • Hwang, Yin-Seong;Ki, Tae-Kyoung;Han, Dong-Yeop;Noh, Sang-Kyun
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.1
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    • pp.11-19
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    • 2021
  • The aim of the research is providing a fundamental data on quality and constructability of direct tile setting method depending on various cement to sand ratio for tiling dry cement mortar. A large number of tile setting failures reported is related with the cement mortar and its construction for tiling. Because of different materials of tiles, the properties of tiling dry cement mortar, an adhesive for tiling, can influence on quality and constructability of tiling differently. Practically, the easiest way of controlling the properties of the tiling dry cement mortar is to control the proportion of cement and sand. Hence, in this research, sand to cement ratio (S/C) was controlled. Since there is no standarized method on evaluating performance of dry cement mortar for tiling, a several sensory evaluation methods were suggested and executed. According to the experiments conducted in this research, the adhesive performance of cement mortar for tiles can be different depending on the sides such as tile and substrate. Additionally, depending on S/C, finishability, initial adhesive performance, and tile shifting resistance can be changed for ceramic tile. Therefore, under the conditions of this research, about 5 of S/C can be recommended for appropriate performace of tiling dry cement mortar.

Mechanical Properties of an ECC(Engineered Cementitious Composite) Designed Based on Micromechanical Principle (마이크로역학에 의하여 설계된 ECC (Engineered Cementitious Composite)의 역학적 특성)

  • Kim Yun-Yong;Kim Jeong-Su;Kim Hee-Sin;Ha Gee-Joo;Kim Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.709-716
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    • 2005
  • The objective of this study is to develop a high ductile fiber reinforced mortar, ECC(Engineered Cementitious Composite) with using raw material commercially available in Korea. A single fiber pullout test and a wedge splitting test were employed to measure the bond properties in a matrix and the fracture toughness of mortar matrix respectively, which are used for designing mix proportion suitable for achieving strain-hardening behavior at a composite level. Test results showed that the properties tended to increase with decreasing water-cement ratio. A high ductile fiber reinforced mortar has been developed by employing micromechanics-based design procedure. Micromechanical analysis was initially peformed to properly select water-cement ratio, and then basic mixture proportion range was determined based on workability considerations, including desirable fiber dispersion without segregation. Subsequent direct tensile tests were performed on the composites with W/C's of 47.5% and 60% at 28 days that the fiber reinforced mortar exhibited high ductile uniaxial tension property, represented by a maximum strain capacity of 2.2%, which is around 100 times the strain capacity of normal concrete. Also, compressive tests were performed to examine high ductile fiber reinforced mortar under the compression. The test results showed that the measured value of compressive strength was from 26MPa to 34 MPa which comes under the strength of normal concrete at 28 days.