• 제목/요약/키워드: embossing

검색결과 222건 처리시간 0.023초

순차이송 금형을 사용한 정밀 모터코어 적층공정의 강소성 유한요소해석 (Rigid-Plastic Finite Element Analysis for the Lamination Process of a Precision Motor Core using Progressive Dies)

  • 박근;최상련
    • 한국공작기계학회논문집
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    • 제10권5호
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    • pp.45-52
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    • 2001
  • In order to increase the productivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. For the proper design off process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth, the amount of deviation, and the number of stacked sheets are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables an appropriate design to be made for the die and the process.

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EFFECTS OF FORMING PROCESS ON SEALING PERFORMANCE OF FULL-BEAD OF MLS GASKET: FINITE ELEMENT ANALYSIS APPROACH

  • CHO S.-S.;HAN B. K.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • 제6권2호
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    • pp.191-196
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    • 2005
  • A full-bead of multi-layer-steel (MLS) engine head gasket is used to seal the combustion gas. Finite element analyses were conducted to assess the dependence of the sealing performance of full-bead on the forming process consisting of embossing and flatting operations. It is demonstrated that the sealing performance is enhanced with more severe deformation of the bead plate during the embossing, i.e., with the increase in the punching depth, the punch height, the punch width and the friction coefficient of the bead plate against the punch and die, and with the decrease in the width of die cavity. Meanwhile, the flatting process that is employed to adjust the height of the embossed full-bead has no influence on the sealing performance.

변형 LIGA 공정을 통해 제작된 마이크로 렌즈 어레이의 모델링 및 성형 (Modeling and Replication of Microlens Arrays Fabricated by a Modified LIGA Process)

  • 김동성;이현섭;이봉기;양상식;이승섭;권태헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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    • pp.23-28
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    • 2005
  • Microlens arrays were fabricated using a modified LIGA process based on the exposure of a PMMA (Polymethylmethacrylate) sheet to deep x-rays and subsequent thermal treatment. A successful modeling and analyses for microlens formation were presented according to the experimental procedure. A nickel mold insert was fabricated by the nickel electroforming process on the PMMA microlens arrays fabricated by the modified LIGA process. For the replication of microlens arrays having various diameters with different foci on the same substrate, the hot embossing and the microinjection molding processes have been successfully utilized with the fabricated mold insert. Fabricated microlenses showed good surface roughness than the mold insert. The focal lengths of the injection molded microlenses were successfully measured experimentally and also estimated theoretically.

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박판 내부구조재의 성형성 향상에 관한 연구 (A Study on the improvement of Formability of sheet metal inner structure)

  • 김형종;최두선;제태진;박재현;정동원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.423-427
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    • 2005
  • Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi3$ pattern and roll forming system.

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PC소재의 선형 패턴 제작에 관한 연구 (A study on Linear Pattern Fabrication of Plate-type PC)

  • 정유나;이은경;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.277-280
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    • 2008
  • Recently, a demand of nano/micro patterned polymer for display or biochip has been rising. Then many studies have been carried out. Nano/micro-embossing is a deformation process where the workpiece materials is heated to permit easier material flow and then forced over a planar patterned tool. In this work, the hot-emboss process is performed with different forming conditions; forming temperature, load, press hold time, to get the proper condition for linear pattern fabrication on plated-type polymers (PC). Replicated pattern depth increases in proportion to the forming temperature, load and time. Reduction of the workpiece thickness increases according to press hold time. In process of time, reduction ratio of workpiece thickness decreases because of surface area increment of the workpiece and pressure decline on it.

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엠보스를 이용한 동특성 변경 : 신경망과 스트레인 에너지를 이용한 방법의 비교 연구 (Structural Dynamics Modification with Embossing: A Comparison Study Between Neural Network and Modal Dynamic Strain Energy)

  • 김정욱;박윤식;박영진
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 추계학술대회논문집
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    • pp.219-222
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    • 2004
  • This research is about SDM (Structural Dynamics Modification) technique using embosses. SDM using embosses do not need to add additional mass element ana model of embosses and resulting huge calculation for getting analytical solution of an embossed structure. The object of this research is to suggest a method to guide placing embossment in a structure to raise its natural frequencies. Two methods to optimize model with embossing are suggested, indepuldently. The former is response surface analysis by neural network. And the latter is an indirect method using modal dynamic strain energy.

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그루브를 이용한 표면형상변형 동특성 변경법 :HDD 커버에 대한 적용 (Structural Dynamics Modification Using Surface Grooving Technique : Application to the HDD Cover model)

  • 박미유;박영진;박윤식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 추계학술대회논문집
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    • pp.826-829
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    • 2004
  • Structural Dynamics Modification is very effective technique to improve structure's dynamic characteristics by adding or removing auxiliary structures, changing material property, changing shape of structure. In this research, using the surface grooving technique, shape of base structure was changed to improve its first natural frequency. Utilizing the result of frequency variation analysis, groove shape was formed gathering the many small embossing elements. For this process, Criterion Factor was introduced. To reduce its amount of calculation, the range of target area was restricted to their neighboring area and initial grooving point was selected using high-strain energy. This surface grooving technique was successfully applied to the HDD cover model.

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태양전지 모듈용 반사방지막 제작 (Fabrication of anti-reflection structure on protective layer of solar cells by hot-embossing and nano-imprinting methods)

  • 이헌;한강수;신주현
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 추계학술대회 초록집
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    • pp.103-103
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    • 2009
  • 태양전지 모듈의 효율 상승을 위한 한 가지 방법으로써 태양전지 모듈에 보호층으로 사용되는 고분자 플레이트 및 보호 유리층 등에 저반사 효과를 갖는 나노급 크기의 패턴을 형성 하였다. PVC, PMMA 등의 고분자 소재의 보호층은 hot-embossing의 방법을 사용하여 표면에 반사방지막을 형성하였으며, 양면 동시 엠보싱 방법을 사용하여 그 효율을 높이고자 하였다. 또한 저철분 유리판 위에 nano-imprinting 공정을 사용한 고분자 패턴을 형성함으로써 반사 방지효과를 얻고자 하였다. 또한, 형성된 패턴의 내구성을 측정함으로써 태양전지 모듈에의 적용 가능성을 확인 하였다.

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손목에서의 맥박 측정을 위한 필름 센서부 최적화에 관한 연구 (A study on the optimization of the film sensing part for measuring heart rate in wrist)

  • 조성현;김신자;이영우
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2009년도 춘계학술대회
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    • pp.241-244
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    • 2009
  • 손목에서 맥박을 측정하기 위한 센서부의 최적화에 관하여 연구하였다. 센서부의 최적 구조를 알기위해서 센서패드 구조물의 형태, 크기 및 실리콘의 두께를 변화시켜 맥박 신호를 측정하였다. 본 실험에서 사용된 구조물의 형태는 각기 Empty, Rectangle, Embossing, Length, Width이다. 각 구조물의 형태마다 실리콘의 두께를 0~7 mm 까지 1 mm씩 늘려 가면서 출력 신호의 크기를 비교하였다.

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