• Title/Summary/Keyword: electromagnetic induction part

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Integrated Numerical Analysis of Induction-Heating-Aided Injection Molding Under Interactive Temperature Boundary Conditions (열-유동 상호작용을 고려한 유도가열 적용 미세 사출성형의 통합적 수치해석)

  • Eom, Hye-Ju;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.575-582
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    • 2010
  • In recent years, several rapid-mold-heating techniques that can be used for the injection molding of thin-walled parts or micro/nano structures have been developed. High-frequency induction heating, which involves heating by electromagnetic induction, is an efficient method for the rapid heating of mold surfaces. The present study proposes an integrated numerical model of the high-frequency induction heating process and the resulting injection molding process. To take into account the effects of thermal boundary conditions in induction heating, we carry out a fully integrated numerical analysis that combines electromagnetic field calculation, heat transfer analysis, and injection molding simulation. The proposed integrated simulation is extended to the injection molding of a thin-wall part, and the simulation results are compared with the experimental findings. The validity of the proposed simulation is discussed according to the ways of the boundary condition imposition.

Injection Molding for a Ultra Thin-Wall Part using Induction Heating (고주파 유도가열을 사용한 초박육 플라스틱 제품의 사출성형)

  • Park, Keun;Choi, Sun;Lee, Se-Jik;Kim, Young-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.481-487
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    • 2008
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation of induction heating in order to rapidly raise the mold temperature. It is observed that the mold surface temperature is raised up to $200^{\circ}C$ in 2 seconds. This induction heating is applied to injection molding of a flexspline for a plastic harmonic drive, which has difficulty in cavity filling because its minimum thickness is only 0.35 mm. The induction heating is then successfully implemented on this ultra-thin wall molding by raising the mold surface temperature around the glass-transition temperature of the molding material.

Effect of Mold Temperature on Injection Molding of Micro-Features with High Aspect Ratio (고세장비 미세형상 사출성형시 금형온도의 영향 고찰)

  • Park, Jung-Min;Do, Bum-Suk;Eom, Hye-Ju;Park, Keun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1124-1128
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    • 2008
  • Thin-wall injection molding is associated with many advantages, including increased portability, the conserving of materials, and the reduction of the molding cycle times. In the application of the thin-wall molding, a considerable reduction of the effective flow thickness results in filling difficulty. High-frequency induction is an efficient way to overcome this filling difficulty by means of heating the mold surface by electromagnetic induction. The present study applies the induction heating to the injection molding of thinwalled micro structures with high aspect ratio. The feasibility of the proposed heating method is investigated through a numerical analysis. The estimated filling characteristics of the micro-features are investigated with variations of mold temperature and part thickness, of which results are also compared with experimental measurements.

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An Investigation of Surface Appearance of an Injection-Molded Plastic Part with Various Induction Heating Conditions (고주파 가열조건에 따른 플라스틱 사출성형품의 표면특성 고찰)

  • Sohn, Dong-Hwi;Seo, Young-Soo;Park, Keun;Lee, Kwang-Woo
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.358-365
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    • 2009
  • High-frequency induction is an efficient way to rapidly heat mold surface by electromagnetic induction. In the present work, high-frequency induction heating is applied to injection molding of a mobile phone cover in order to eliminate weldlines by efficiently raising the mold temperature. Through the induction heating experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface in 3s of heating, which is higher than the glass transition temperature of the resin material. An injection molding experiment is then performed with the aid of induction heating, from which we can successfully remove all the weldlines of the mobile phone cover. The effect of induction heating conditions such as the heating power and the heating time on the surface appearance is experimentally investigated.

The performance of inductive power collector used for railway vehicle system (궤도 차량용 유도 급전/집전 장치의 특성평가)

  • Han, K.H.;Baek, B.S.;Baek, S.H.;Kwon, S.Y.;Park, H.J.
    • Proceedings of the KIEE Conference
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    • 2006.10d
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    • pp.188-190
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    • 2006
  • This paper suggests the inductive power collector using electromagnetic induction for railway vehicle such as the PRT(Personal Rapid Transit) system. Some ideas for inductive power collector design to improve the power transfer performance are presented. The inductive power of secondary part is related to mount of linked flux to secondary part by the length of air-gap, which is expected by such a system parameter as leakage reactance and magnetizing reactance. This paper will study for some performance of traditional transformer from equivalent circuit considering leakage reactance.

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The analysis of IPT transformer by winding structures (권선구조에 따른 IPT transformer 해석)

  • Han, Kyung-Hee;Lee, Byung-Song;Kwon, Sam-Young;Park, Hyun-Jun;Baek, Soo-Hyun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.916-921
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    • 2007
  • In this paper, the inductive power collector using electromagnetic induction for vehicle such as the electric railway vehicle system is suggested and some ideas for power collector design to improve the power transfer performance are presented. The inductive power of secondary part is related to amount of linked flux to secondary part by the length of air-gap, which is expected by such a system parameter as mutual inductance. This paper will study for the transfer characteristic of power from input to output and equation including mutual inductance. And also, effect of leakage inductance variation of inductive power collector according to structure of winding was considered.

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The characteristic of IPT system used for PRT vehicle by various air-gap (공극변화에 따른 소형궤도차량 유도전력급전 시스템의 특성)

  • Han, K.H.;Lee, B.S.;Baek, S.H.;Kwon, S.Y.;Park, H.J.
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.1087-1088
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    • 2006
  • In this paper, the inductive power collector using electromagnetic Induction for vehicle such as the PRT(Personal Rapid Transit) system is suggested and some ideas for power collector design to improve the power transfer performance are presented. The inductive power of secondary part is related to amount of linked flux to secondary part by the length of air-gap, which is expected by such a system parameter as mutual inductance. This paper will study for the transfer characteristic of power from input to output and equation including mutual inductance.

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The analysis of IPT transformer by winding structures (권선형상에 따른 유도전력공급장치 특성해석)

  • Han, K.H.;Lee, B.S.;Kwon, S.Y.;Park, H.J.;Lee, H.W.;Baek, S.H.
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1259-1260
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    • 2007
  • In this paper, the inductive power collector using electromagnetic induction for vehicle such as the electric railway vehicle system is suggested and some ideas for power collector design to improve the power transfer performance are presented. The inductive power of secondary part is related to amount of linked flux to secondary part by the length of air-gap, which is expected by such a system parameter as mutual inductance. This paper will study for the transfer characteristic of power from input to output and equation including mutual inductance. And also, effect of leakage inductance variation of inductive power collector according to structure of winding was considered.

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The Effects of ADSL Transmission Speed and Quality with Subscribe-loop characteristic (가입자 선로특성에 따른 ADSL 전송품질에의 영향)

  • 이재완;황민호;서석철;이해길;고남영
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.05a
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    • pp.133-138
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    • 2001
  • The high-speed data service is on the increase and on the development because of using the coaxial cable which hold the most part of subscriber's loop, the transmission rate in a subscriber line has influenced by an external-electromagnetic factor such as the falling of a thunderbolt and the electromagnetic induction on transmission line. this external environment gets the noise of a communications line and then has an influence to the transmission speed and quality for the high-speed data service. this paper makes an analysis of noise characteristic appeared a subscriber communications line, measures a transmission speed per each cable-distance and resolves these relationship by putting the noise, which has affected extensively the transmission quality of ADSL service, into a subscriber line.

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Performance Characteristics of Tubular Linear Iduction Motor (동기형 직선유도전동기의 동작특성)

  • Lee, Eun-Ung
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.36 no.3
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    • pp.153-162
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    • 1987
  • The purpose of this paper is to analysis and develop theoretically the characteristics of tubular linear induction motor, which is a special industrial motor that generates directly thrust force from electrical power. The Poisson equation about vector potential which is created by the application of Maxwell electromagnetic equation with the speed considered, results in modified Bessel equation by the assumption that is applied to each region of the experimental motor. Vector potential, magnetic flux density, secondary current, and thrust force according to its region respectively were found out by substituting boundary condition for this equation and rearranging. Besides, a attendant materials, that is, thermal characteristic, which is one of the characteristics under the operation of experimental motor each part's magnetic flux distribution characteristics within active zone, the required time for reciprocating motion, and variation of power factor vs. a slip were found.

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