• Title/Summary/Keyword: electrical explosion

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Electroexplosive Technology of Nanopowders Production: Current Status and Future Prospects

  • Kwon, Young-Soon;Kim, Jin-Chun;Ilyin, Alexander P.;Nazarenko, Olga B.;Tikhonov, Dmitry V.
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.40-48
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    • 2012
  • The current situation of the nanopowders production technology based on the process of electrical explosion of wires is described. The advantages and disadvantages of the electroexplosive technology are indicated. The results of studies characterizing the effect of the electrical explosion conditions on the nanopowders properties are presented, including latest results: conditions of nanopowders passivation, conditions of nanopowders production having narrow size distribution, the methods of nanopowders diagnostic and standartization. In addition, the application and area of future research on this technology are proposed.

Fabrication and Characterization of Immiscible Fe-Cu Alloys using Electrical Explosion of Wire in Liquid

  • Phuc, Chu Dac;Thuyet, Nguyen Minh;Kim, Jin-Chun
    • Journal of Powder Materials
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    • v.27 no.6
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    • pp.449-457
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    • 2020
  • Iron and copper are practically immiscible in the equilibrium state, even though their atomic radii are similar. As non-equilibrium solid solutions, the metastable Fe-Cu alloys can be synthesized using special methods, such as rapid quenching, vapor deposition, sputtering, ion-beam mixing, and mechanical alloying. The complexity of these methods (multiple steps, low productivity, high cost, and non-eco-friendliness) is a hinderance for their industrial applications. Electrical explosion of wire (EEW) is a well-known and effective method for the synthesis of metallic and alloy nanoparticles, and fabrication using the EEW is a simple and economic process. Therefore, it can be potentially employed to circumvent this problem. In this work, we propose the synthesis of Fe-Cu nanoparticles using EEW in a suitable solution. The powder shape, size distribution, and alloying state are analyzed and discussed according to the conditions of the EEW.

The Fabrication of Al-Cu Alloy Nano Powders by a New Method Combining Electrodeposition and Electrical Wire Explosion (전기도금법과 전기선폭발법을 이용한 Al-Cu 합금 나노분말제조)

  • Park Je-Shin;Suh Chang-Youl;Chang Han-Kwon;Lee Jae-Chun;Kim Won-Baek
    • Journal of Powder Materials
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    • v.13 no.3 s.56
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    • pp.187-191
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    • 2006
  • Al-Cu alloy nano powders were produced by the electrical explosion of Cu-plated Al wires. The composition and phase of the alloy could be controlled by varying the thickness of Cu deposit on Al wire. When the Cu layer was thin, Al solid solution and $CuAl_2$ were the major phases. As the Cu layer becomes thicker, Al diminished while $Al_4Cu_9$ phase prevailed instead. The average particle size of Al-Cu nano powders became slightly smaller from 63 nm to 44 nm as Cu layer becomes thicker. The oxygen content of Al-Cu powder decreased linearly with Cu content. It is well demonstrated that the electrodeposition combined with wire explosion could be simple and economical means to prepare variety of alloy and intermetallic nano powders.

Ag-Cu Powders Prepared by Electrical Wire Explosion of Cu-plated Ag Wires (동도금한 은선재의 전기선폭발에 의해 제조한 Ag-Cu분말)

  • Kim, Won-Baek;Park, Je-Shin;Suh, Chang-Youl
    • Journal of Powder Materials
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    • v.14 no.5
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    • pp.320-326
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    • 2007
  • Ag-Cu alloy nano powders were fabricated by the electrical explosion of Cu-plated Ag wires. Ag wires of 0.2mm diameter was electroplated to final diameter of 0.220 mm and 0.307 mm which correspond to Ag-27Cu and Ag-68Cu alloy. The explosion product consisted of equilibrium phases of ${\alpha}-Ag$ and ${\beta}$-Cu. The particle size of Ag-Cu nano powders were 44 nm and 70 nm for 0.220 mm and 0.307 mm wires, respectively. The Ag-Cu nano powders contained less Cu than average value due to higher sublimation energy compared to that of Ag. As a result, micron-sized spherical particles formed from liquid droplets contained higher Cu content.

A Study on the Correlation of MESG and Explosion Pressure (최대실험안전틈새(MESG)와 폭발압력의 상관관계에 대한 연구)

  • Hwang, Kyungyong;Shin, Woonchul;Lee, Taeck-Kie
    • Journal of the Korean Institute of Gas
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    • v.20 no.1
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    • pp.29-39
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    • 2016
  • Electrical apparatuses for use in the presence of explosive gas atmospheres have to be special designed to prevent them from igniting the explosive gas. Flameproof design implies that electrical components producing electrical sparks are contained in enclosures and withstand the maximum pressure of internal gas or vapours. In addition, any gaps in the enclosure wall have to designed in such a way that they will not transmit a gas explosion inside the enclosure to an explosive gas or vapours atmosphere outside it. In this study, we explained some of the most important physical mechanism of Maximum Experimental Safe Gap(MESG) that the jet of combustion products ejected through the flame gap to the external surroundings do not have an energy and temperature large enough to initiate an ignition of external gas or vapours. We measured the MESG and maximum explosion pressure of propane and acetylene by the test method and procedure of IEC 60079-20-1:2010.When the minimum MESG is measured, the concentration of propane, acetylene in the air is higher than the stoichiometric point and their explosion pressure is the highest value.

Control of Explosion Behavior in Micro Hole Using UV Laser on LTCC Green Sheets Containing Carbon Particles (카본을 첨가한 LTCC 그린 시트에서 UV 레이저를 이용한 미세 홀 터짐 현상 제어)

  • Kim, Shi Yeon;Ahn, Ik-Joon;Yeo, Dong-Hun;Shin, Hyo-Soon;Yoon, Ho Gyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.12
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    • pp.786-790
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    • 2016
  • Hole explosion behaviors were observed during drilling fine holes with laser beam on the LTCC green bar of $320{\mu}m$ thick after lamination of green sheets prepared by tape casting of thick film process. The incidence of these hole explosions was inversely proportional to hole sizes. The incidence of hole explosion was 20 % number of hole with the size of $60{\mu}m$ exploded for the UV radiation, while the explosion did not appear for hole sizes over $100{\mu}m$. To prevent hole explosion behavior during laser-drilling of fine holes, carbon black powder was added as an additive in the LTCC composition, which has superior thermal durability. As a consequence, hole explosion rate was suppressed to 0.8 % for the hole size of $50{\mu}m$ green sheet with the carbon black amount of 10 weight % and the laser power of 3 watt. Added carbon is thought to reduce the heat-affected region during laser drilling.

A Study on the Thermal Hazard and Explosion with Floating of Sanitary Feed-stuff (위생사료의 열적 위험성 및 부유 중 폭발성에 관한 연구)

  • 김정환;이한철;현성호;허윤행
    • Journal of environmental and Sanitary engineering
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    • v.13 no.2
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    • pp.82-87
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    • 1998
  • The opening temperature of emit heat, caloric value and decomposition hear were investigated by DSC & TGA in order to find the hazard of sanitary feed-stuff, also explosion hazard of dust was observed with electrical ignition after fodder dispersion by compressed air. Then opening temperature of emit heat of supporting gas. $O_{2}$ was much lower than inert gas. Ar. and caloric value increased 20. and the particle size of sanitary feed-stuff were appeared fire or explosion at 50/60 mesh and 60/80 mesh.

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Synthesis of Nanosized Powders by Wire Explosion (전기폭발(wire explosion)에 의한 나노분말 제조)

  • Cho, Chu-Hyun;Rim, Geun-Hie;Lee, Hong-Sik;Jiang, WeiHua
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.2057-2059
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    • 2005
  • Silver nanosized powder have been synthesized using wire explosion technology. The discharge system of 10kw (10uF, 20kV, 0.5 shots/s) was set up for mass production of 300g/h. The high purity silver powder was collected and separated by cyclone and fabric filters.

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A New Technology for Strengthening Surface of Forging Die

  • Xin Lu;Zhongde Liu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.189-192
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    • 2003
  • The Electro-thermal Explosion Coating (EEC) technique is a new surface treatment technology emerged in recent years. It uses an electrical discharge (with very high voltage from 5 to 30 kV or more) to produce a pulse current with large density inside the material to be deposited, the metal wire undergo the heating, melting, vaporization, ionization and explosion processes in a very short time (from tens ns to several hundreds ${\mu}s$), and the melted droplets shoot at the substrate with a very high velocity (3000 - 4500 m/s), so that the coating materials can be deposited on the surface of the substrate. Coatings with nano-size grains or ultra- fine grains can be formed because of rapid solidification (cooling rate up to $10^6-10^9\;k/s$). Surface of the substrate (about $1-5{\mu}m$ in depth) can be melted rapidly and coatings with very high bonding strength can be obtained.

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Regulation of the Dispersed Composition of Aluminum Oxide Nanopowders Produced by Electrical Explosion

  • Kwon, Young-Soon;B. Nazarenko, Olga;P. Ilyin, Alexander
    • Journal of Powder Materials
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    • v.10 no.3
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    • pp.161-163
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    • 2003
  • The feasibility of obtaining highly dispersed aluminum oxide powders by the electrical explosion of aluminum conductors in an inert gas atmosphere and the subsequent oxidation of aluminum particles by water prior to their contact with air is demonstrated. For a specific surface area of the initial aluminum powder of 6.5$m^2$/g, the corresponding specific surface area of the resultant aluminum oxide nanopowder was as large as 300$m^2$/g.