• Transactions of Materials Processing
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• v.20 no.6
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• pp.461-467
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• 2011

An artificial body force method is presented to accurately simulate drawing processes in which back pressing is exerted. A rigid-plastic finite element method is applied together with a numerical scheme to eliminate the numerically incurred plastic deformation in rigid or elastic region, which significantly influences simulation results because it eventually changes reduction of area in drawing. Back tension or compression is applied by body force at the rear part of material to obtain numerically stable solution. Two typical examples are shown, a drawing process with back tension applied and a tube drawing with a fixed plug and back pressing applied.

• Transactions of Materials Processing
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• v.26 no.4
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• pp.234-239
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• 2017

A general approach is proposed for 3-D coupled FE analysis of the deformation of the strip and rolls in flat rolling. FE formulation, schemes for the treatment of contact occurring in a cluster of deforming objects, and the solution strategy are described in detail. The validity of the approach is examined through comparison with observed measurements. The approach is applied to the analysis of deformation in a four-high and six-high mill.

• Journal of Welding and Joining
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• v.16 no.4
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• pp.83-91
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• 1998

Cracking problems which high temperature plant components suffer during long-term service, occur very often at welded locations. The crack occurs due to accumulated creep damage near fusion line or at heat affected zone (HAZ). However, most of the studies on creep crack growth behavior have been performed with matrix metal not wit welded metal due to the difficulty of interpreting the test results. In this study, creep crack growth rates were measured with C(T) specimens whose cracks were formed along the fusion line or HAZ. The measured crack growth rates were characterized by {TEX}$C_{t}${/TEX}-parameter derived for elastic-primary-secondary creeping material. Since contribution of primary creep was significant for the tested 1Cr-0.5Mo steel, its effect was carefully studied. Effects of crack tip plasticity and material aging were also discussed.

• Fibers and Polymers
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• v.3 no.3
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• pp.120-127
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• 2002

Ever since the ideal forming theory has been developed for process design purposes, application has been limited to sheet forming and, for bulk forming, to two-dimensional steady flow. Here, application for the non-steady case was made under the plane-strain condition. In the ideal flow, material elements deform fellowing the minimum plastic work path (or mostly proportional true strain path) so that the ideal plane-strain flow can be effectively described using the two-dimensional orthogonal convective coordinate system. Besides kinematics, schemes to optimize preform shapes for a prescribed final part shape and also to define the evolution of shapes and frictionless boundary tractions were developed. Discussions include numerical calculations made for a real automotive part under forging.

• Coupled systems mechanics
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• v.7 no.2
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• pp.211-232
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• 2018

In this work we present an upscaling technique for multi-scale computations based on a stochastic model calibration technique. We consider a coarse-scale continuum material model described in the framework of generalized standard materials. The model parameters are considered uncertain, and are determined in a Bayesian framework for the given fine scale data in a form of stored energy and dissipation potential. The proposed stochastic upscaling approach is independent w.r.t. the choice of models on coarse and fine scales. Simple numerical examples are shown to demonstrate the ability of the proposed approach to calibrate coarse scale elastic and inelastic material parameters.

• Structural Engineering and Mechanics
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• v.13 no.5
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• pp.533-542
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• 2002

This paper considers the buckling and post-buckling behavior of empty metal storage tanks under wind load. The structures of such tanks may be idealized as cantilever cylindrical shells, and the structural response is investigated using a computational model. The modeling employs a doubly curved finite element based on a theory by Simo and coworkers, which is capable of handling large displacements and plasticity. Buckling results for tanks with four different geometric relations are presented to consider the influence of the ratios between the radius and the height of the shell (R/L), and between the radius and the thickness (R/t). The studies aim to clarify the differences in the shells regarding their imperfection-sensitivity. The results show that thin-walled short tanks, with R/L = 3, display high imperfection sensitivity, while tanks with R/L = 0.5 are almost insensitive to imperfections. Changes in the total potential energy of tanks that would buckle under the same high wind pressures are also considered.

• Structural Engineering and Mechanics
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• v.10 no.5
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• pp.505-516
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• 2000

This paper is a presentation of an experimental study about the elastic-partly plastic behavior of rectangular hollow steel pinned struts subjected to static cyclic axial loading and the evaluation of the compressive strength of retrofitted crooked struts. Retrofitting is achieved by welding stiffening plates along the webs of damaged struts. The material follows a quasi-kinematic hardening hysteresis path as observed from coupon tests. Test results are compared to those of an analytical model showing a good agreement for both standard and retrofitted struts. The comparison of different stiffener plate dimensions shows that more efficient strengthening is achieved by using long thin stiffeners rather than short thick ones.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1999.10a
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• pp.429-436
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• 1999

The best available solution to predict the fatigue life of structural steels is the implementation of EPFM approach based on the principles and techniques of elasto plastic fracture mechanics. To predict the fatigue life, the conventional Paris law has been modified by substituting the range of J-value denoted by ΔJ for ΔK that is calculated by the proposed p-version model. The proposed P-version finite element model is formulated by the incremental theory of Plasticity that consists of the constitutive equation fur elastic-perfectly plastic materials, Tresca/von-Mises yield criteria, and associated flow rule. The experimental fatigue test is conducted with five UP(Center Clucked Panels) specimens to validate the accuracy of the p-version finite element model. Also, the results obtained by LTM approach have been compared with those by EPFM approach.

• Transactions of Materials Processing
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• v.5 no.1
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• pp.8-17
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• 1996

In the present study SEAM (Shear Energy Augmented Membrane) elements have been devel-oped. Maintaining the numerical efficiency of conventional membrane elements the effect of out-of-plane deformation (transverse shear deformation) has been incorporated for the purpose of computational stabilization without introducing additional degrees of freedom. Computations are carried out for the deep drawings of square cup to check the validity and the effectiveness of proposed SEAM elements. The computational results are compared with both the existing results. And the effects of process variables like initial sheet thickness punch & die round and clearance are checked

• Transactions of Materials Processing
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• v.9 no.1
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• pp.17-26
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• 2000

A series of parametric study was performed for the investigation on the influence of analysis parameters to the solution behavior in the elastic-plastic-static analysis of several sheet metal forming processes, such as deflection by a point force under plane strain and axisymmetric conditions, plane strain bending by a punch, axisymmetric stretching by a punch, axisymmetric bulging by hydraulic pressure, and axisymmetric deep drawing by a punch. The parameters considered are kind of element, number of elements, integration scheme for elemental equation and friction coefficient. Results obtained for different selections of those parameters were compared with each other, experimental measurements and analytical solution.