• 제목/요약/키워드: edge cutting

검색결과 769건 처리시간 0.023초

볼 엔드 밀에 의한 곡면가공의 절삭력 예측에 관한 연구 (A study on the prediction of cutting force in ball-end milling process)

  • 박희덕;양민양
    • 대한기계학회논문집
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    • 제13권3호
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    • pp.433-442
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    • 1989
  • 본 연구에서는 볼 엔드 밀 절삭실험을 통하지 않고 일반적인 선삭가공 등에서 쉽게 구할 수 있는 2차원 절삭 데이터를 이용하여 볼 엔드 밀의 기하학적 형상 및 절삭조건이 주어졌을 때 모든 볼 엔드 밀 가공에서의 절삭기구를 해석하고 절삭력 모델을 구하고자 한다. 이를 위하여 볼 엔드 밀의 기하학적 특성 및 절삭 조건 등을 분석하고, 미소절삭날터를 이용한 3차원 절삭해석방법을 적용하여 미소 절삭력을 구하고 이들의 합력으로서 절삭력을 계산한다.

고속가공용 엔드밀공구의 형상변화에 의한 성능평가 (Machinability evaluation according to variation of tool shape in high speed machining)

  • 강명창;김정석;이득우;김광호;하동근
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.393-398
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    • 2001
  • The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining in not close behind that of machine tool. In this study, several types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge, rake angle and relief angle. Machinability is measured by cutting force, tool life, tool wear, chip shape and surface roughness according to cutting length. 3-axis cutting forces are acquired from the invented tool dynamometer for high speed machining. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. By above results, it is suggested the endmill tool with $45^{\circ}$ helix angle, 6 cutting edge, $-15^{\circ}$ rake angle and $12^{\circ}$ relief angle be suitable for high speed machining

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종견의 절개와 발아율(탈견율) 간의 관계연구 (Studies on the Emergence Ratio of Bombyx mori, between Cut off the Cocoon′s Edge Layer or not for Egg Production)

  • 김윤식
    • 한국잠사곤충학회지
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    • 제13권2호
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    • pp.151-154
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    • 1971
  • In the silkworm egg production, cutting of the cocoon's edge formed by silkworms forced to aid the emergence, and emergence is related to the amount of alkaloid liquid in the sucking stomach in certain varieties. In this study, there was no difference between cutting of portion and sex, and no significant between cutting of both sides and one side cocoons when comparing their emergence ratio. Expenditures and emergence ratio between both sides and one side cutting off must be studied in coming future.

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에너지 방법을 이용한 삼차원 절삭력의 이론적 여측에 관한 연구 (A study on the Theoretical of Three Dimensional Cutting Force Used Energy Method)

  • 김장형
    • 한국정밀공학회지
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    • 제1권3호
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    • pp.95-105
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    • 1984
  • The purpose of this paper is to predict the cutting force, utilizing new model of double cutting edge which has normal rake angle and tool inclination angle. Changing side, back rake angle and side cutting edge angle in the new model. Three dimensional cutting force was obtained by the use of .eta. /c=i proposed by Stabler and energy method for three dimen- sional cutting force. Theoretical results has been calculated with development of optimization algorism which can be put into three dimensional theory, using the method of least square with orthogonal cutting data. IT is proved that three dimensional cutting force is to be predicted accurately only if orthogonal cutting force by equalizing theoretical result and experimental result has been calculated.

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절삭이론을 이용한 엔드밀 가공에서의 절삭력 예측에 관한 연구 (A Study on the cutting forces prediction using machining theory in end milling)

  • 정성찬;김국원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.928-933
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    • 2004
  • A new approach for modelling and simulation of the cutting forces in end milling processes is presented. In this approach, the cutting forces in end milling are modelled based on a predictive machining theory, in which the machining characteristic factors are predicted from input data of fundamental workpiece material properties, tool geometry and cutting conditions. In the model, each tooth of a end milling cutter is divided into a number of slices along the cutter axis. The cutting action of each of the slices is modelled as an oblique cutting process. For the first slice of each tooth, it is modelled as oblique cutting with end cutting edge effect, whereas the cutting actions of other slices are modelled as oblique cutting without end cutting edge effect. The cutting forces in the oblique cutting processes are predicted using a predictive machining theory. The total cutting forces acting on the cutter is obtained as the sum of the forces at all the cutting slices of all the teeth. A Windows-based simulation system for the cutting forces in end milling is developed using the model. Experimental milling tests have been conducted to verify the simulation system.

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BTA드릴가공의 절삭성능에 관한 연구 (A Study on Cutting Performance of the BTA Drilling)

  • 장성규;김순경;전언찬
    • 한국정밀공학회지
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    • 제15권10호
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    • pp.65-72
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    • 1998
  • The BTA drilling chip is better for deep hole drilling than other self-piloting with pad drilling chips because the large length to diameter ratio allows a unique cutting force dispersion and better supplies the high pressure fluid. Therefore the BTA is useful for many tasks, such as coolant hole drilling of large scale dies, as well as tube seat drilling, which is essential for the heat exchanger, and variable component drilling for automobiles. Deep hole drilling has several significant problems, such as hole deviation, hole over-size, circularity, straightness, and surface roughness. The reasons for these problems, which often result in quality short comings, are an alignment of the BTA drilling system and the unbalance of cutting force by work piece and tool shape. This paper analyzes the properties through an experiment which com¬pared single-edge BTA drills with multiple-edge BTA drills, as well as the shapes of the tools to cause an unbalance of cutting force, and its effect on the precision of the worked hole. Conclusions are as follows. 1) In SMSSC drilling, 60m/min of BTA with single and multi-edged tools proved the best cutting condition and the lowest wear character. 2) The roundness got a little worse as cutting speed was increased, but surface roughness was hot affected. 3) It was proved that the burnishing torque of both drills approached 26%. which is almost the same as the 24% insisted on by Griffiths, and the dispersion characteristic of the multi-edged BTA drill proved better than the single-edge BTA drill.

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치주 큐렛의 절단 연 마모도 평가 (Evaluation of the wear of the periodontal curet's cutting edge)

  • 박응준;임성빈;정진형
    • Journal of Periodontal and Implant Science
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    • 제27권3호
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    • pp.575-584
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    • 1997
  • The quality of periodontal instrument cutting edge is a basic element of effective root planing procedure. Using instruments, the sharp edge is changed into blunt or beveled edge. With the blunt instrument, the periodontal treatment can't be carried into accuracy and effective. The study on the wear of periodontal curet is insufficient, there are few publications about the change of sharpness of cutting egde after using instrument and a certen reports were published on the study of scanning electron microscope(SEM) examination. In this study, to declare the number of strokes for sharpening of instruments, the changes of cutting edge is measured by the clinical methods, tactile sensitivity examination and refraction light-white line test after scaling strokes and root planing strokes. SEM test was added for defined the changes of cutting edges. The 7/8 Gracey curets that have been never used was tested. Maxillary molars which were extracted from the School of Dental Medicine, Dankook University was used. Subjected teeth had attachment loss more than 6 mm in bucca-lingual surface and sufficient calculus of a band type in cervical area. The strokes of curet were executed 3, 5, 7, 9, 11, 13 times on scaling stroke and 10, 15, 20, 25, 30, 35 times on root planing stroke. A resident has periodontal experience over 3 years carried out the clinical examinations those tactile sensitivity examination and refraction light-white line test 5 times. The case there being tactile sensitivity certenly is 2, the case being felt tactile sensitivity is 1, and the case there not being tactile sensitivity is 0. The visual examination was recorded as following. The case that refracted white line is not recognised is 2, the case that uncerten is 1, and the case that acknowledged is 0. The results were obtained as follows. 1. After scaling strokes, the tactile sensitivity was reduced after 11 strokes and disappeared in 13 strokes. 2. In tactile sensitivity after root planing procedures, sensitivity was reduced after 25 strokes and disappeared in 35 strokes. 3. In case of visual examination, the detection of refracted white line was increased after 9 strokes of scaling procedures and the accuracy of wear wasn't showed after root planing procedures. 4. In SEM, metal projection was observed on new periodontal curet cutting edge and it was disappeared after scaling procedures. 5. In SEM, the cutting edge was showed changing linear into an aspect of the surface after 5 strokes of scaling procedures and 10 strokes of root planing procedures and showed beveled edge in 11 strokes of scaling procedures, 25 strokes of root planing procedures. The results of 3-type examination indicated that the sharpening of curet should be performed after 11 strokes of scaling procedures and 25 strokes of root planing procedures.

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페이스 밀링 가공시 출구버 형성에 관한 연구 (A Study on Exit Burr Formation in Face Milling)

  • 한상우;고성림
    • 한국정밀공학회지
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    • 제19권8호
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    • pp.55-62
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    • 2002
  • A burr has been defined as undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is unavoidable in all kinds of machining operation. As a result, burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. In face milling operation, burrs are formed along five edges on the workpiece. In this study, the primary interest is about exit burr The influence of the cutting parameters on the formation of exit burrs in face milling will be described experimentally. Using the results of experimental study, burr types are classified according to appearance and formation mechanism in exit burr. The burr formation mechanism in each type of burr is suggested. Data bases are developed to predict burr formation result.

STS 304 선삭시의 공구마멸 특성 (Tool-Wear Characteristics in Turning of STS 304)

  • 이재우
    • 한국정밀공학회지
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    • 제20권10호
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    • pp.56-64
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    • 2003
  • The effect of tool geometry on the tool wear in turning the austenitic stainless steel, STS 304 was investigated. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, showing larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN- TiCN- TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with the larger side cutting edge angle showed the smallest tool wear in all tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of $15^{\circ}$ became smaller than with that of $-5^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

공구끝단에서의 정체점에 관한 유한요소해석 (A Finite Element Analysis of the Stagnation Point on the Tool Edge)

    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.901-904
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a flew manometer. In such case, a basic understanding of the mechanism on the micro-machining process is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

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