• Title/Summary/Keyword: e-coating

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Preparation and Characterization of a Layered Organic-inorganic Composite by the Electrophoretic Deposition of Plate-shaped Al2O3 Particles and Electrophoretic Resin (전기영동적층법을 통한 판상 알루미나 입자와 전기영동 수지의 배향 유무기 복합체 제조 및 물성평가)

  • Park, Hee Jeong;Lim, Hyung Mi;Choi, Sung-Churl;Kim, Younghee
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.460-465
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    • 2013
  • Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

Enhancement of Downward-Facing Saturated Boiling Heat Transfer by the Cold Spray Technique

  • Sohag, Faruk A.;Beck, Faith R.;Mohanta, Lokanath;Cheung, Fan-Bill;Segall, Albert E.;Eden, Timothy J.;Potter, John K.
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.124-133
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    • 2017
  • In-vessel retention by passive external reactor vessel cooling under severe accident conditions is a viable approach for retention of radioactive core melt within the reactor vessel. In this study, a new and versatile coating technique known as "cold spray" that can readily be applied to operating and advanced reactors was developed to form a microporous coating on the outer surface of a simulated reactor lower head. Quenching experiments were performed under simulated in-vessel retention by passive external reactor vessel cooling conditions using test vessels with and without cold spray coatings. Quantitative measurements show that for all angular locations on the vessel outer surface, the local critical heat flux (CHF) values for the coated vessel were consistently higher than the corresponding CHF values for the bare vessel. However, it was also observed for both coated and uncoated surfaces that the local rate of boiling and local CHF limit vary appreciably along the outer surface of the test vessel. Nonetheless, results of this intriguing study clearly show that the use of cold spray coatings could enhance the local CHF limit for downward-facing boiling by > 88%.

Study on the Effect of Sputtering Process on the Adhesion Strength of CrN Films Synthesized by a Duplex Surface Treatment Process (복합표면처리된 CrN박막의 밀착력에 미치는 스퍼터링 효과에 관한 연구)

  • Kim M.K.;Kim E.Y.;Kim J.T.;Lee S.Y.
    • Journal of Surface Science and Engineering
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    • v.39 no.1
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    • pp.1-8
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    • 2006
  • In this study, effect of sputtering after plasma nitriding and before PVD coating on the microstucture, microhardness, surface roughness and the adhesion strength of CrN thin films were investigated. Experimental results showed that this sputtering process not only removed surface compound layer which formed during a plasma nitriding process but also induced an alteration of the surface of plasma nitrided substrate in terms of microhardness distribution and surface roughness, which in turn affected the adhesion strength of PVD coatings. After sputtering, microhardness distribution showed general decrease and the surface roughness became increased slightly. The critical shear stress measured from the scratch test on the CrN coatings showed an approximately twice increase in the binding strength through the sputtering prior to the coating and this could be attributed to a complete removal of compound layer from the plasma nitrided surface and to an increase in the surface roughness after sputtering.

Flexural performance of RC beams incorporating Zinc-rich and epoxy bonding coating layers exposed to fire

  • Tobbala, Dina E.;Rashed, Ahmed S.;Tayeh, Bassam A.
    • Structural Engineering and Mechanics
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    • v.82 no.2
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    • pp.163-172
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    • 2022
  • Zinc-rich epoxy (ZRE) is used to overcome corrosion problems in reinforced concrete (RC) beams and coat steel rebars to protect them from humidity and chlorides. An extra coating layer of Sikadur-31 epoxy (SDE) is utilised to increase bond strength because the use of ZRE reduces the bond strength between concrete and steel rebars. However, the low melting point of SDE indicates that concrete specimens are vulnerable to fire. An experimental investigation on flexural performance of RC beams incorporating ZRE-SDE coating of steel rebars that were destroyed by fire is performed in this study. Twenty beams of five concrete mixes with different cementitious contents were tested to compare fire exposure for coated and uncoated rebars of the same beams at room temperature and determine the optimal cementitious content. Scanning electron microscopy (SEM) was also applied to investigate characteristics of fired mixture samples. Results showed that the use of SDE-ZRE at room temperature improves flexural strengths of the five mixes compared with uncoated rebars with percentages ranging from 8.5% to 12.3%. All beams with SDE-ZRE lost approximately 50% of their flexural strength due to firing. Moreover, the mix incorporating SF (silica fume) of 15% and cement content of 400 kg/m3 introduces optimum behaviour compared with other mixes. All results were supported and verified by the SEM analysis and compressive strength of cubic specimens of the same mixes.

Effect of Deposition Parameter and Mixing Process of Raw Materials on the Phase and Structure of Ytterbium Silicate Environmental Barrier Coatings by Suspension Plasma Spray Method (서스펜션 플라즈마 스프레이 코팅법으로 제조된 Ytterbium Silicate 환경차폐코팅의 상형성 및 구조에 미치는 증착인자 및 원료혼합 공정의 영향)

  • Ryu, Ho-lim;Choi, Seon-A;Lee, Sung-Min;Han, Yoon-Soo;Choi, Kyun;Nahm, Sahn;Oh, Yoon-Suk
    • Journal of Powder Materials
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    • v.24 no.6
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    • pp.437-443
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    • 2017
  • SiC-based composite materials with light weight, high durability, and high-temperature stability have been actively studied for use in aerospace and defense applications. Moreover, environmental barrier coating (EBC) technologies using oxide-based ceramic materials have been studied to prevent chemical deterioration at a high temperature of $1300^{\circ}C$ or higher. In this study, an ytterbium silicate material, which has recently been actively studied as an environmental barrier coating because of its high-temperature chemical stability, is fabricated on a sintered SiC substrate. $Yb_2O_3$ and $SiO_2$ are used as the raw starting materials to form ytterbium disilicate ($Yb_2Si_2O_7$). Suspension plasma spraying is applied as the coating method. The effect of the mixing method on the particle size and distribution, which affect the coating formation behavior, is investigated using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), and X-ray diffraction (XRD) analysis. It is found that the originally designed compounds are not effectively formed because of the refinement and vaporization of the raw material particles, i.e., $SiO_2$, and the formation of a porous coating structure. By changing the coating parameters such as the deposition distance, it is found that a denser coating structure can be formed at a closer deposition distance.

Improvement of Electron Emission Characteristics and Emission Stability from Metal-coated Carbon Nanotubes (금속 코팅된 탄소나노튜브의 전계 방출 특성 및 신뢰성 향상)

  • Uh, H.S.;Park, S.;Kim, B.
    • Journal of the Korean Vacuum Society
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    • v.20 no.6
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    • pp.436-441
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    • 2011
  • Metal coating with several nanometer thickness was applied on the carbon nanotubes (CNTs) in order to improve electron emission characteristics and emission reliability for the potential applications in the area of various electron sources and displays. CNTs were grown on the 2-nm thick Invar (52% Fe, 42% Ni, 6% Co alloy)-catalized Si substrate by using plasma-enhanced chemical vapor deposition at $450^{\circ}C$. In order to reduce the spatial density of densely packed CNTs, as-grown CNTs were partly etched back by $N_2$ plasma and subsequently coated with 5~150 nm thick Ti by a sputtering method. 5 nm thick Ti-coated CNTs produced four times higher emission current density at the electric field of 6 V/${\mu}m$ and much lower emission current fluctuation, compared with the as-grown CNTs. These improved emission properties are mainly due to not only the work function of Ti (4.3 eV) lower than that of pristine CNTs (5 eV), but also lower contact resistance and better adhesion between CNT emitters and substrate accomplished by Ti coating.

Prevention of Protein Loss Using A Shield Coating According to Moisture Behavior in Human Hair (수분거동 패턴에 따른 차폐막 설정을 통한 모발단백질 소실방지)

  • Song, Sang-Hun;Lim, Byung Tack;Son, Seong Kil;Kang, Nae-Gyu
    • Journal of the Society of Cosmetic Scientists of Korea
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    • v.46 no.1
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    • pp.57-65
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    • 2020
  • To prevent loss of hair protein during hair washing process by water through, a shield coating the pathway of water molecules was studied. Hydrophobic virgin hair, hydrophilic hair, which was damaged only methyleicosanoic acid (18-MEA) on the surface, and a repaired hair re-bound 18-MEA, were prepared and water mass changes by as heat were measured. Results showed that hydrophobic hairs followed bi-exponential function of 39 s and 151 s and other two hairs exhibited fast- and mono-exponential decay with 83 s, reflecting the extraction of water molecules without any resistance at the hydrophobic surface. On the assumption that hydrophobic surface resists an extraction of protein in water during the wash, the protein concentrations were compared from the hair of hydrophobic and hydrophilic surface. The extracted hair proteins were 179 and 148 ㎍/mL from the hair coated with hydrophilic polyethylene glycol (PEG) and hydrophobic polydimethylsiloxane (PDMS), respectively. This study suggested that hydrophobic coating on the hair surface could be used to prevent protein loss in wash, represented by LFM. In conclusion, this research provides some useful information to contribute to the development of hair washing products that can prevent protein loss in the cleaning process by granting hydrophobic coatings.

Advanced Metallic Coating for the Improvement of Corrosion and Erosion Resistance of Iron Base Materials Used in Buildings and Special Works

  • Jayaraj, J.;Seok, H.K.;Byun, K.H.;Fleury, E.;Hong, K.T.
    • Corrosion Science and Technology
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    • v.4 no.2
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    • pp.64-68
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    • 2005
  • Various metallic materials are coated on Fe base materials via thermal spraying or welding process to improve both corrosion resistance as well as erosion resistance of the Fe base materials used in buildings and special works. The mechanical properties and corrosion resistance of the coat are estimated by means of hardness measurement and anodic polarization test. In additions, the effect of alloying elements and microstructure of the coatings on the mechanical and chemical properties of the coat is investigated using X- ray diffraction, Optical microscope, Transmission electron microscopy and Auger analysis. The coating deposited by tungsten inert gas (TIG) welding exhibit a good combination of hardness and corrosion properties.

The study on characteristics of corona ignitor for surface treatment of insulator (절연재료의 표면개질을 위한 코로나 발생기의 특성에 관한 연구)

  • ;;;;Y.Tabata;J.S Chang
    • Electrical & Electronic Materials
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    • v.8 no.4
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    • pp.504-508
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    • 1995
  • The purpose of this research is to study on characteristics of corona ignitor which was designed for ignition of plasma, used at hard coating, surface treatment and thin film preparation, at high pressure. Corona ignitor composed of hollow type inner electrode and ring type external electrode. Though corona voltage increased with increasing distance between electrodes, corona discharge can be controlled stably. The gas flow in hollow type inner electrode and the construction between electrodes affect a length of corona flame and corona phenomenon. It is possible to ignite the . plasma, usually generated at low pressure(10 Torr), at high pressure(100 Torr) by corona ignitor.

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Synthesis and Characteristics of Polymer Electroluminescent Device Using PPV-Copolymer (PPV-Copolymer를 이용한 고분자 EL소자의 제작 및 특성연구)

  • Kim, H.Y.;Lim, D.J.;Lim, S.B.;Moon, H.D.;Kim, E.O.;Gil, S.K.;Kim, Y.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07b
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    • pp.984-987
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    • 2002
  • In this study, It is to synthesize PPV-copolymer and to make polymer electroluminesence device in single layer of ITO/PPV -copolymer/metal. and then it has been realized basic characteristics for display device through analysis and recognized application possibility by luminous material. PPV-copolymer is used spin coating method and electrode is evaporated of vacuum deposition method by changing materials. The result of experiment, The PPV-copolymer used this study emitted blue color, could be discovered a change of emttion characteristic by electrode material.

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