DOI QR코드

DOI QR Code

Enhancement of Downward-Facing Saturated Boiling Heat Transfer by the Cold Spray Technique

  • Sohag, Faruk A. (Department of Mechanical and Nuclear Engineering, Pennsylvania State University) ;
  • Beck, Faith R. (Department of Mechanical and Nuclear Engineering, Pennsylvania State University) ;
  • Mohanta, Lokanath (Department of Mechanical and Nuclear Engineering, Pennsylvania State University) ;
  • Cheung, Fan-Bill (Department of Mechanical and Nuclear Engineering, Pennsylvania State University) ;
  • Segall, Albert E. (Department of Engineering Science and Mechanics, Pennsylvania State University) ;
  • Eden, Timothy J. (Applied Research Laboratory, Pennsylvania State University) ;
  • Potter, John K. (Applied Research Laboratory, Pennsylvania State University)
  • Received : 2016.01.19
  • Accepted : 2016.08.26
  • Published : 2017.02.25

Abstract

In-vessel retention by passive external reactor vessel cooling under severe accident conditions is a viable approach for retention of radioactive core melt within the reactor vessel. In this study, a new and versatile coating technique known as "cold spray" that can readily be applied to operating and advanced reactors was developed to form a microporous coating on the outer surface of a simulated reactor lower head. Quenching experiments were performed under simulated in-vessel retention by passive external reactor vessel cooling conditions using test vessels with and without cold spray coatings. Quantitative measurements show that for all angular locations on the vessel outer surface, the local critical heat flux (CHF) values for the coated vessel were consistently higher than the corresponding CHF values for the bare vessel. However, it was also observed for both coated and uncoated surfaces that the local rate of boiling and local CHF limit vary appreciably along the outer surface of the test vessel. Nonetheless, results of this intriguing study clearly show that the use of cold spray coatings could enhance the local CHF limit for downward-facing boiling by > 88%.

Keywords

References

  1. T.G. Theofanous, S. Syri, The coolability limits of a reactor pressure vessel lower head, Nucl. Eng. Des. 169 (1997) 59-76. https://doi.org/10.1016/S0029-5493(97)00024-1
  2. T. Theofanous, J. Tu, A. Dinh, T. Dinh, The boiling crisis phenomenon, Exp. Therm. Fluid Sci. 26 (2002) 775-792. https://doi.org/10.1016/S0894-1777(02)00192-9
  3. T.N. Dinh, J.P. Tu, T. Salmassi, T.G. Theofanous, Limits of coolability in the AP1000-related ULPU-2400 configuration V facility, 10th International Topical Meeting on Nuclear Reactor Thermalhydraulics (NURETH-10), Seoul, Korea, paper G00407, 2003.
  4. T.Y. Chu, B.L. Bainbridge, R.B. Simpson, J.H. Bentz, Ex-vessel boiling experiments: laboratory- and reactor-scale testing of the flooded cavity concept for in-vessel core retention Part I: observation of quenching of downward-facing surfaces, Nucl. Eng. Des. 169 (1997) 77-88. https://doi.org/10.1016/S0029-5493(96)01278-2
  5. M.S. El-Genk, A.G. Glebov, Transient pool boiling from downward-facing curved surfaces, Int. J. Heat Mass Transf. 38 (1995) 2209-2224. https://doi.org/10.1016/0017-9310(94)00343-T
  6. F.B. Cheung, K.H. Haddad, Y.C. Liu, Critical Heat Flux (CHF) Phenomenon on a Downward Facing Curved Surface: Effects of Thermal Insulation, NUREG/CR-5534, 1997.
  7. F.B. Cheung, K.H. Haddad, A hydrodynamic critical heat flux model for saturated pool boiling on a downward facing curved heating surface, Int. J. Heat Mass Transf. 40 (1997) 1291-1302. https://doi.org/10.1016/S0017-9310(96)00208-6
  8. F.B. Cheung, J. Yang, M.B. Dizon, J.L. Rempe, K.Y. Suh, S.B. Kim, Scaling of downward facing boiling and steam venting in a reactor vessel/insulation system, Heat Transf. 2 (2003) 393-401.
  9. F.B. Cheung, J. Yang, M.B. Dizon, J.L. Rempe, K.Y. Suh, S.B. Kim, On the enhancement of external reactor vessel cooling of high-power reactors, 10th International Topical Meeting on Nuclear Reactor Thermalhydraulics (NURETH-10), Seoul, Korea, paper G00403, 2003.
  10. M.B. Dizon, J. Yang, F.B. Cheung, J.L. Rempe, K.Y. Suh, S.B. Kim, Effects of surface coating on nucleate boiling heat transfer from a downward facing surface, Heat Transf. 2 (2003) 403-411.
  11. J. Yang, M.B. Dizon, F.B. Cheung, J.L. Rempe, K.Y. Suh, S.B. Kim, Critical heat flux for downward facing boiling on a coated hemispherical surface, Exp. Heat Transf. 18 (2005) 223-242. https://doi.org/10.1080/08916150500201537
  12. J. Yang, M.B. Dizon, F.B. Cheung, J.L. Rempe, K.Y. Suh, S.B. Kim, CHF enhancement by vessel coating for external reactor vessel cooling, Nucl. Eng. Des. 236 (2006) 1089-1098. https://doi.org/10.1016/j.nucengdes.2005.11.008
  13. J. Yang, F.B. Cheung, J.L. Rempe, K.Y. Suh, S.B. Kim, Critical heat flux for downard-facing boiling on a coated hemispherical vessel surrounded by an insulation structure, Nucl. Eng. Technol. 38 (2006) 139-146.
  14. J. Yang, F.B. Cheung, A hydrodynamic CHF model for downward facing boiling on a coated vessel, Int. J. Heat Fluid Flow 26 (2005) 474-484. https://doi.org/10.1016/j.ijheatfluidflow.2004.09.003
  15. K.N. Rainey, S.M. You, Effects of heater size and orientation on pool boiling heat transfer from microporous coated surfaces, Int. J. Heat Mass Transf. 44 (2001) 2589-2599. https://doi.org/10.1016/S0017-9310(00)00318-5
  16. I. Pranoto, K.C. Leong, L.W. Jin, The role of graphite foam pore structure on saturated pool boiling enhancement, Appl. Therm. Eng. 42 (2012) 163-172. https://doi.org/10.1016/j.applthermaleng.2012.03.001
  17. M.S. El-Genk, J.L. Parker, Nucleate boiling of FC-72 and HFE-7100 on porous graphite at different orientations and liquid subcooling, Energy Convers. Manag. 49 (2008) 733-750. https://doi.org/10.1016/j.enconman.2007.07.028
  18. J.Y. Ho, K.C. Leong, C. Yang, Saturated pool boiling from carbon nanotube coated surfaces at different orientations, Int. J. Heat Mass Transf. 79 (2014) 893-904. https://doi.org/10.1016/j.ijheatmasstransfer.2014.08.053
  19. A. Papyrin, N. Bolotina, A. Alkhimov, New Materials and Technologies, Nauka, Novosibirsk, Russia, 1992, pp. 146-168.
  20. A.E. Segall, A. Papyrin, J. Conway, D. Shapiro, A cold gas spray coating process for enhancing titanium, Proceedings of the Symposium on Innovations in Titanium Held at the 127th TMS Annual Meeting, San Antonio, TX, 1998. pp. 52-54.
  21. L. Stark, I. Smid, A.E. Segall, T. Eden, J. Potter, Self-lubricating cold sprayed coatings utilizing micro-scale nickel encapsulated, hexagonal-boron-nitride, Tribol. Trans. 55 (2012) 624-630. https://doi.org/10.1080/10402004.2012.686088

Cited by

  1. Applications of nanofluids in condensing and evaporating systems : A review vol.131, pp.3, 2018, https://doi.org/10.1007/s10973-017-6773-7
  2. Analysis of Filtered Thermal-Fluid Video Data From Downward Facing Boiling Experiments vol.140, pp.7, 2017, https://doi.org/10.1115/1.4039470
  3. Tubes with coated and sintered porous surface for highly efficient heat exchangers vol.12, pp.3, 2018, https://doi.org/10.1007/s11705-018-1703-1
  4. CHF enhancement of downward-facing saturated pool boiling on the SCGS-modified surfaces with multi-scale conical pin fin structures vol.181, pp.None, 2021, https://doi.org/10.1016/j.ijheatmasstransfer.2021.121848