• 제목/요약/키워드: ductile brittle transition temperature (DBTT)

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연강(Mild Steel)의 극저온 파괴 거동에 대한 실험적 연구 (Study on Fracture Behavior of Mild Steel Under Cryogenic Condition)

  • 최성웅;이우일
    • 한국가스학회지
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    • 제19권6호
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    • pp.62-66
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    • 2015
  • LNG선이나 해양플랜트 같은 설비나 구조물은 작동 조건을 고려할 때, 특히 부재마다 가지는 고유한 연성 취성천이온도(Ductile to Brittle Transition Temperature, DBTT)를 고려하여 설계되어야 한다. 본 연구에서는 해양플랜트 및 LNG선에 hull plate로 쓰이는 A-grade 연강(mild steel)에 대해 DBTT를 샤르피 V-노치(CVN) 실험을 통해 알아보았고 파괴형상을 통한 파괴거동을 살펴보았다. 그 결과 온도가 감소함에 따라 충격 흡수에너지는 감소함을 보였다. Upper shelf energy region과 lower shelf energy region이 나타나고 그 사이 구간의 천이점을 통해 DBTT가 결정되었다. 파괴형상에서는 upper shelf energy region에서 수많은 딤플이 연성파괴 형상으로 관찰되고 lower shelf energy region에서는 전형적인 취성파단형상이 관찰되었다. 이를 통해 BCC 구조를 가지는 A-grade 연강은 upper shelf energy 구역과 lower shelf energy구역을 보이고 그 사이 구간의 천이점에서 급격하게 온도가 떨어지는 DBTT구간을 뚜렷하게 보이는 특성을 알 수 있었다.

준안정 오스테나이트계 Fe-18Cr-10Mn-N 합금의 연성-취성 천이 거동에 미치는 Cu와 Ni의 영향 (Influence of Cu and Ni on Ductile-Brittle Transition Behavior of Metastable Austenitic Fe-18Cr-10Mn-N Alloys)

  • 황병철
    • 한국재료학회지
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    • 제23권7호
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    • pp.385-391
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    • 2013
  • The influence of Cu and Ni on the ductile-brittle transition behavior of metastable austenitic Fe-18Cr-10Mn-N alloys with N contents below 0.5 wt.% was investigated in terms of austenite stability and microstructure. All the metastable austenitic Fe-18Cr-10Mn-N alloys exhibited a ductile-brittle transition behavior by unusual low-temperature brittle fracture, irrespective of Cu and/or Ni addition, and deformation-induced martensitic transformation occasionally occurred during Charpy impact testing at lower temperatures due to reduced austenite stability resulting from insufficient N content. The formation of deformation-induced martensite substantially increased the ductile-brittle transition temperature(DBTT) by deteriorating low-temperature toughness because the martensite was more brittle than the parent austenite phase beyond the energy absorbed during transformation, and its volume fraction was too small. On the other hand, the Cu addition to the metastable austenitic Fe-18Cr-10Mn-N alloy increased DBTT because the presence of ${\delta}$-ferrite had a negative effect on low-temperature toughness. However, the combined addition of Cu and Ni to the metastable austenitic Fe-18Cr-10Mn-N alloy decreased DBTT, compared to the sole addtion of Ni or Cu. This could be explained by the fact that the combined addition of Cu and Ni largely enhanced austenite stability, and suppressed the formation of deformation-induced martensite and ${\delta}$-ferrite in conjunction with the beneficial effect of Cu which may increase stacking fault energy, so that it allows cross-slip to occur and thus reduces the planarity of the deformation mechanism.

오스테나이트계 Fe-18Cr-10Mn-2Ni 합금의 연성-취성 천이 거동에 미치는 침입형 원소의 영향 (Effect of Interstitial Elements on Ductile-Brittle Transition Behavior of Austenitic Fe-18Cr-10Mn-2Ni Alloys)

  • 황병철
    • 한국재료학회지
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    • 제23권11호
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    • pp.649-654
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    • 2013
  • The effect of interstitial elements on the ductile-brittle transition behavior of austenitic Fe-18Cr-10Mn-2Ni alloys with different nitrogen and carbon contents was investigated in this study. All the alloys exhibited ductile-brittle transition behavior because of unusual low-temperature brittle fracture, even though they have a faced-centered cubic structure. With the same interstitial content, the combined addition of nitrogen and carbon, compared to the sole addition of nitrogen, improved the low-temperature toughness and thus decreased the ductile-brittle transition temperature (DBTT) because this combined addition effectively enhances the metallic component of the interatomic bonds and is accompanied by good plasticity and toughness due to the increased free electron concentration. The increase in carbon content or of the carbon-to-nitrogen ratio, however, could increase the DBTT since either of these causes the occurrence of intergranular fracture that lead to the deterioration of the toughness at low temperatures. The secondary ion mass spectroscopy analysis results for the observation of carbon and nitrogen distributions confirms that the carbon and nitrogen atoms were significantly segregated to the austenite grain boundaries and then caused grain boundary embrittlement. In order to successfully develop austenitic Fe-Cr-Mn alloys for low-temperature application, therefore, more systematic study is required to determine the optimum content and ratio of carbon and nitrogen in terms of free electron concentration and grain boundary embrittlement.

Nb 첨가에 따른 저탄소강의 충격 특성에 미치는 변태 온도의 영향 (Influence Nb Addition and Transformation Temperature on Impact Properties of Low-Carbon Steels)

  • 이상인;강준영;황병철
    • 한국재료학회지
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    • 제26권11호
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    • pp.590-597
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    • 2016
  • In this study, six kinds of low-carbon steel specimens with different ferrite-pearlite microstructures were fabricated by varying the Nb content and the transformation temperature. The microstructural factors of ferrite grain size, pearlite fraction, interlamellar spacing, and cementite thickness were quantitatively measured based on optical and scanning electron micrographs; then, Charpy impact tests were conducted in order to investigate the correlation of the microstructural factors with the impact toughness and the ductile-brittle transition temperature (DBTT). The microstructural analysis results showed that the Nb4 specimens had ferrite grain size smaller than that of the Nb0 specimens due to the pinning effect resulting from the formation of carbonitrides. The pearlite interlamellar spacing and the cementite thickness also decreased as the transformation temperature decreased. The Charpy impact test results indicated that the impact-absorbed energy increased and the ductile-brittle transition temperature decreased with addition of Nb content and decreasing transformation temperature, although all specimens showed ductile-brittle transition behaviour.

Evaluation of Fracture Strength and Material Degradation for Weldment of High Temperature Service Steel Using Advanced Small Punch Test

  • Lee, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • 제18권9호
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    • pp.1604-1613
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    • 2004
  • This paper presents an effective and reliable evaluation method for fracture strength and material degradation of the micro-structure of high temperature service steel weldment using advanced small punch (ASP) test developed from conventional small punch (CSP) test. For the purpose of the ASP test, a lower die with a minimized ${\Phi}$1.5 mm diameter loading ball and an optimized deformation guide hole of ${\Phi}$3 mm diameter were designed. The behaviors of fracture energy (E$\_$sp/), ductile-brittle transition temperature (DBTT) and material degradation from the ASP test showed a definite dependency on the micro-structure of weldment. Results obtained from ASP test were compared and reviewed with results from CSP test, Charpy impact test, and hardness test. The utility and reliability of the proposed ASP test were verified by investigating fracture strength, behavior of DBTT, and fracture location of each micro-structure of steel weldment for test specimen in ASP test. It was observed that the fracture toughness in the micro-structure of FL+CGHAZ and ICHAZ decreased remarkably with increasing aging time. From studies of all micro-structures, it was observed that FGHAZ microstructure has the most excellent fracture toughness, and it showed absence of material degradation.

Effect of Temperature on the Fracture Toughness of A516 Gr70 Steel

  • Seok, Chang-Sung
    • Journal of Mechanical Science and Technology
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    • 제14권1호
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    • pp.11-18
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    • 2000
  • Fracture toughness JIC and KIC tests were performed on A516 Gr70 carbon steel plate at the temperature ranging from -$160^{\circ}C$ to $600^{\circ}C$, and test results were analyzed according to ASTM E 813 and ASTM E 399. Unloading compliance J-integral tests were performed on 1TCT specimens. The relation between the $J_{IC}$ value and the test temperature was obtained. It was concluded that the temperature ranging from $-15^{\circ}C$ to $600^{\circ}C$ is the upper shelf region of ductile-brittle transition temperature, and in this temperature range, fracture toughness $J_{IC}$ values decreased with increasing temperature. The ductile brittle transition temperature of the material may be around $-30^{\circ}C$. In the region near $-30^{\circ}C$, the tendency of $J_{IC}$ to decrease with decreasing temperature was significant.

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저탄소 HSLA강의 천이 온도 미치는 미세 조직의 영향 (Effects of microstructure on impact transition temperature of low carbon HSLA steels)

  • 강주석;이창우;박찬경
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.431-434
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    • 2008
  • Effects of microstructure on the toughness of low carbon HSLA steels were investigated. Nickel decreased the ferrite-austenite transformation temperature, resulted in increase of the fraction of bainitic ferrite. However, it was decreased with increasing deformation amount at austenite region. Since fine austenite grains formed by dynamic recrystallization under large strain transformed to acicular ferrite or granular bainite rather than bainitic ferrite. The effective grain size, thus, was decreased by deformation and it resulted in lower ductile-brittle transition temperature (DBTT). The bainitic ferrite was thought to inhibit the fracture crack initiation and to delay the crack propagation by its high dislocation density and hard interlath $2^{nd}$ phase constituents, respectively. Thus, DBTT was also decreased by Ni addition in low carbon HSLA steels.

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전기비저항을 이용한 2.25Cr-1Mo 강 열화재의 미세조직 및 연성-취성천이온도 평가 (Evaluation of Microstructure and Ductile-Brittle Transition Temperature in Thermally aged 2.25Cr-1Mo Steel by Electrical Resistivity Measurement)

  • 박재원;권숙인
    • 비파괴검사학회지
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    • 제22권3호
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    • pp.284-291
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    • 2002
  • 전기비저항법을 이용하여 2.25Cr-1Mo 강의 경년열화도를 평가하고자 하였다. 2.25Cr-1Mo 강이 $540^{\circ}C$에서 장시간 노출되었을 때 일어나는 미세조직 변화를 모사하기 위해 인공 열화를 실시하였으며 열화에 따른 미세조직 인자 (고용원소의 함량), 기계적 성질 (연성-취성 천이온도 ), 전기비저항을 측정하여 이들간의 상호관계를 구하고자 하였다. 열화재에서는 기지내의 고용 원소 (Mo 와 Cr)의 고갈이 나타났다. 연성-취성 천이온도는 열화 초반부에 급격히 증가 후 포화되는 경향을 보인 반면 전기비저항은 열화 초반부에 급격히 감소 후 포화되는 경향을 보였다. 즉, 열화 시간에 따른 연성-취성 천이온도의 변화 경향과 전기비저항의 변화는 서로 반대적으로 변화하는 관계를 나타내었다.

샬피 충격시험에 있어서 시험편 크기의 영향 (The Effect of Specimen Size in Charpy Impact Testing)

  • 김훈;김주학;지세환;홍준화
    • 대한기계학회논문집A
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    • 제21권1호
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    • pp.93-103
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    • 1997
  • Charpy V-notch impact tests were performed on the full-, half-and third-size specimens from two ferritic SA 508 Cl. 3 steels for nuclear pressure vessel. New normalization factors were proposed to predict the upper shelf energy(USE) and the ductile-brittle transition temperature(DBTT) of full-size specimens from the measured data on sub-size specimens. The factors for the USE and the DBTT are $(Bb^2/Kt); and; (Bb/R)^1/2/, $ respectively, where B the width, b the ligament size, $K_{t}$ the elastic stress concentration factor, and R the notch root radius. These correlations successfully estimated the USE and DBTT of the full-size specimens based on sub-size specimen data. In addition, the size effects were studied to develop the correlations among absorbed energy, lateral expansion(LE) and displacement. It was also found that the LE was able to be estimated from the displacement obtained by the instrumented impact test, and that the displacement would be used as a criterion for the toughness of the steels corresponding to change in their yield strength.h.