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Springback for the Warm 2D Draw-bending of Steel Sheets (박판의 온간 2차원 드로오 벤딩에서의 스프링백)

  • Lee S. M.;Chang S. H.;Choi Y. C.;Heo Y. M.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.75-80
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    • 2001
  • The purpose of this study is to investigate the characteristics of springback for various process conditions of the 2D draw-bending operation. The process variables are the forming temperature, the geometry of tools such as punch profile radius(Rp) and die profile radius(Rd). Especially, in order to control the springback, the use of the warm forming method is applied. For the warm draw-bending, five steps of temperature ranges, from room temperature to $200^{\circ}C$, were adopted. And two kinds of steel sheets, namely SCP1 and TRIP(transformation-induced plasticity), the newly developed high strength Steel, were adopted. As a result, the springback was affected by the elevated temperature and the geometry of tools in two kinds of steel sheets.

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Draw Resonance in Non-isothermal Spinning (비등온 방사공정에서의 Draw Resonance)

  • 현재천
    • The Korean Journal of Rheology
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    • v.1 no.1
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    • pp.71-79
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    • 1989
  • 임계연신비로 특징지어지는 비등온 방사공정에서의 Draw Resonance 발생을, White 의 변형속도에 따라 변하는 물질의 이완시간 모델에 의한 convected Maxwell 유체의 방사 모형을 사용해서 연구했다. 임계연신비의 계산에는 다른 연구자들이 이용하는 통상의 복잡 한 수치계산인 eigenvalue 방법을 쓰지 않고 전파하는 동적 waves 에 근거한 간단한 Hyun 의 이론을 사용했다. 그 결과 Staton Number와 냉각 공기온도로서 나타내지는 방사공정의 냉각이 공정을 안정시킨다는 것이 밝혀졌다. 다시 말해서 연신점도가 변형후화인 유체이거 나 변형박화인 유체이거난 상관없이 항상 Stanton Number가 켜지거나 또는 냉각공기온도 가 낮아질수록(즉냉각효과가 커질 때) 임계연신비가 커지는 것이다(단변형박화 dvcp의 빌부 구간을 제외하고) 한편 Draw Resonacnce 에 미치는 냉각의 효과는 무차원 이완시간(a Weissenberg Number 혹은 a Deborah number)이 커질수록 작아진다는 것도 발견됐다. 이 것은 process Time 이 작아지면 열전달이 작아지기 때문이다. 이러한 내용들은 다른 연구 자들의 결과와도 잘 부합된다.

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Plane Strain Analysis of Thin Sheet Forming with Arbitrary Conditions (임의 조건으로 성형되는 박판의 평면변형률 해석)

  • ;;R. H. Wagoner
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1992.03a
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    • pp.201-212
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    • 1992
  • The plane strain analysis for simulating the stretch/draw forming operation of arbitrarily-shaped tool profiles and arbitrarily draw-in conditions is introduced. An implicit, incremental, updated Lagrangian formulation is employed, introducing a rigid-viscoplastic constitutive equation. Contact and friction are considered through the mesh-normal, which compatibly describes arbitrary tool surfaces and FEM meshe without depending on the explicit spatial derivatives of tool surfaces. The FEM formulation is tested in the sections automotive inner panel and two-side draw-in. Not only the excellent agreement between measured and computed strains in the stretched section is obtained, but also the numerical stability of current formulation is verified in the two-side draw-in section.

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Manufacturing Technique on the U Type Draw-Bending of Inner Groove Tube (Inner groove tube의 U형 Draw-Bending 가공기술에 관한 연구)

  • Kang, H.S.;Kim, D.S.;Hur, S.;Hong, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.148-151
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    • 2003
  • The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

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A Study on the GIL Modeling by ATP/Draw(EMTP) (ATP/Draw를 이용한 GIL 모델링 기법 연구)

  • Park, Hung-Sok;Jang, Tae-In;Kang, Ji-Won;Kim, Jin
    • Proceedings of the KIEE Conference
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    • 2008.11a
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    • pp.307-308
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    • 2008
  • 345kV 4복도체 이상의 가공선로를 GIL로 지중화 대치하기 위한 검토사항 중의 하나로서 GIL-가공선로 연계시의 과전압 접지방식 순환전류 등의 특성을 검토할 필요가 있다. 이를 위해서는 GIL을 포함하는 승전계통을 EMTP로 모델링하여 실계통에 나타날 수 있는 다양한 현상 및 특성을 분석할 필요가 있으나, 현재 전력계통 과도현상을 모의 할 수 있는 ATP/Draw(EMTP) 상에는 GIL을 모델링하기 위한 명시된 모델이나 방법이 존재하지 않아 현상 분석에 어려움이 있다. 따라서, 이 논문은 가공선로 중간의 일부구간에 GIL이 존재할 경우에 있어서 ATP/Draw(EMTP)를 이용한 GIL 및 가공송전선의 혼합선로 모델링에 대한 내용을 다루며, 구체적으로 GIL에 대한 모델링 시 GIS 또는 Cable 모델을 이용한 모의방법을 비교분석하여 적합한 방법을 제안한다.

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Addendum Surface Modeling in Draw Die Design for Stamping Automotive Panels (자동차 프레스 패널 성형을 위한 드로 금형의 어덴덤 곡면 모델링)

  • Chung, Yunchan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.1018-1024
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    • 2013
  • In the process of draw die design for stamping automotive press panels, the addendum surfaces generated in metal forming simulation software cannot be used in downstream processes such as machining and making draw dies because simulation tools use simple discrete models for the surface geometry. The downstream processes require more precise and continuous geometric models such as NURBS surfaces. Generally, automotive die engineers manually regenerate the addendum surface geometry using the discrete model. This paper presents an automated geometric modeling process for generating addendum surfaces using draft surface models. The design parameters of the section curve for the addendum surfaces are extracted automatically from the draft geometry. Using the extracted design parameters, smooth addendum surfaces are generated automatically as NURBS surfaces. The generated surfaces are $G^1$ continuous with the part surface and the binder surface, and can be used in downstream processes.

Measurement of Springback of AZ31B Mg Alloy Sheet in OSU Draw/bend Test (AZ31B 마그네슘 합금 판재의 OSU 드로우벤드 시험과 스프링 백 측정)

  • Choi, J.G.;Choi, S.C.;Lee, M.G.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.447-451
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    • 2007
  • The springback characteristics of AZ31B magnesium alloy sheet was investigated in OSU draw/bend test Springback is the elastically-driven change of shape of a part after forming and it should be estimated and controlled to manufacture more precise products in sheet forming. Magnesium alloy sheets have unique mechanical properties such as high in-plane anisotropy/asymmetry of yield stress and hardening response. So, there will be a difference in the prediction of springback with symmetric mechanical properties for magnesium alloy sheets. In this work, the Strip draw/bend tests were conducted with various conditions - die radius, sheet thickness and controlled tensile force and the tendency of springback angle was observed from the tests.

Flow Analysis of the Air Pocket in Draw Die (드로우 금형의 에어포켓 유출 유동해석)

  • Hwang, Se-Joon;Park, Warn-Gyu;Kim, Chul;Oh, Se-Wook;Cho, Nam-Young
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.345-348
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    • 2006
  • In sheet metal forming process using press and draw die some defect can be made because of the high pressure of air pocket between draw die and the product. The purpose of this study is to develop a program to decide an optimal combination of air vent hole size and number to prevent those defect on product. The air inside air pocket is considered as ideal gas and the compression and expansion is assumed as isentropic process. The mass flow is computed in two flow condition: unchocked and chocked condition. The present computation obtains required cross-sectional area of air vent hole for not exceeding the user specified pressure such as the pressure for yielding strength of the product or the pressure for unchocked flow. To validate the program the present results are compared with the results of other researchers and commercial CFD code.

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Laboratory tests on noise emission from appliances and equipment used in water supply installations Part 2: Mounting and operating conditions for draw-off taps and mixing valves (급수기구 발생음의 실험실 측정방법 제2부 : 수도꼭지와 혼합꼭지의 부착방법 및 작동조건)

  • 정갑철;양관섭;김선우
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.861-863
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    • 2003
  • The method of measurement for laboratory tests on noise emission from appliances and equipment used in water supply installations is specified in ISO 3822-1. This part of standard gives detailed descriptions for mounting and operating draw-off taps and mixing valves in such laboratory test. Draw-off taps and mixing valves are the most common kind of appliance used in water supply installations.

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Effect of the Processing Condition to the Yarn Tension on the Belt-type Texturing m/c (벨트 가연기의 공정조건에 따른 장력변화)

  • 이민수;김승진;박경순
    • Textile Coloration and Finishing
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    • v.16 no.1
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    • pp.1-4
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    • 2004
  • This research surveys the twisting and untwisting tensions according to the various processing conditions of belt type texturing such as draw ratio, 1st heater temperature and velocity ratio. The 1st heater temperature was changed from 1606{\circ}C\; to\; 220^{\circ}C$, draw ratio was changed from 1.6 to 1.9 and velocity ratio was changed from 1.4 to 1.8. The twisting and untwisting tensions are measured with the variation of these processing conditions, in addition, the untwisting tension(T2) and tension ratio(T2/Tl) according to the various processing conditions are analysed with the false twist mechanism which is affected to the physical properties of draw textured yams.