• Title/Summary/Keyword: draw

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유한요소법을 이용한 드로우비드 저항력 예측모델 개발 및 성형공정에의 적용 (Simulation-based Prediction Model of Draw-bead Restraining Force and Its Application to Sheet Metal Forming Process)

  • 배기현;송정한;허훈;김세호;박성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.55-60
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    • 2006
  • Draw-bead is applied to control the material flow in a stamping process and improve the product quality by controlling the draw-bead restraining force (DBRF). Actual die design depends mostly on the trial-and-error method without calculating the optimum DBRF. Die design with the predicted value of DBRF can be utilized at the tryout stage effectively reducing the cost of the product development. For the prediction of DBRF, a simulation-based prediction model of the circular draw-bead is developed using the Box-Behnken design with selected shape parameters such as the bead height, the shoulder radius and the sheet thickness. The value of DBRF obtained from each design case by analysis is approximated by a second order regression equation. This equation can be utilized to the calculation of the restraining force and the determination of the draw-bead shape as a prediction model. For the evaluation of the prediction model, the optimum design of DBRF in sheet metal forming is carried out using response surface methodology. The suitable type of the draw-bead is suggested based on the optimum values of DBRF. The prediction model of the circular draw-bead proposes the design method of the draw-bead shape. The present procedure provides a guideline in the tool design stage for sheet metal forming to reduce the cost of the product development.

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폴리에스테르 공중합체의 Fabrication 연구(IV) - PET/BPA 공중합체의 물리적 특성 - (A Study on Fabrication of Polyester Copolymers (IV) - Physical Properties of PET/BPA Copolymer -)

  • 현은재;이소화;제갈영순;장상희;최현국
    • 폴리머
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    • 제25권2호
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    • pp.208-217
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    • 2001
  • 테레프탈산 (terephthalic acid), 비스페놀에이 (bisphenol-A)와 에틸렌글리콜 (ethyleneglycol)로 제조된 PET/BPA 공중합체를 용융 압축시켜 필름을 만들어 얼음물에 급냉시켰다. 이 공중합체 필름을 모세관 레오메타로 고상 압출시켜 연신 필름을 만들었다. 이 연신된 필름의 수축율, 결정성, 형태학, 열적, 동역학적 및 기계적 특성을 조사하였다. 공중합체 필름의 융점은 순수 폴리에틸렌테레프탈레이트(PET)보다 낮게 나타났다. 또한 결정화도와 밀도는 연신비와 연신속도의 증가와 더불어 증가하였으나, 연신온도 증가와 더불어 감소하였다. 공중합체 필름의 인장강도와 인장탄성률은 연신비 증가와 더불어 증가하였고, 연신온도 증가에 따라 감소하였다. 연신된 공중합체 필름의 수축율은 연신비와 연신속도가 증가할수록 감소하였다.

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980MPa급 초고장력 강판의 자동차 프런트 사이드 멤버 부품 성형에 관한 연구 (A Study on the Forming of Automotive Front Side Member Part with Ultra High Strength Steel of DP980)

  • 차승훈;이상곤;고대철;김병민
    • 소성∙가공
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    • 제18권1호
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    • pp.39-44
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    • 2009
  • This paper is concerned with forming technology of an automotive front side member part with ultra high strength steel sheet of DP980. The forming technology considered in this paper is the draw & form type, which installs the upper pad and lower pad to produce the complicated shape of ultra high strength steel sheet. In order to produce sound product, comparison between form type and draw & form type and between draw type and draw & form type are investigated by FE-analysis. FE-analysis is carried out with commercial sheet metal forming analysis S/W, DYNAFORM. It was shown from FE-analysis that the draw & form type satisfied the required specifications such as the dimensional accuracy and soundness of automotive front side member part. The effectiveness of the analytical result was verified by the experiment. From this investigation, the draw & form type is proved to be able to supply useful forming technology in forming ultra high strength steel.

ATP Draw를 이용한 전력계통 설비의 모의 및 특성분석 (Simulation and Characteristic Analysis Using ATP Draw for Power System Equipments)

  • 하체웅;이종범
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 C
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    • pp.1227-1229
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    • 1999
  • The ATP Draw is a graphical mouse-driven preprocessor to ATP on the Windows Platform. User can build a graphical picture of the electric circuit by selecting components from menus. In this paper, ATP Draw is used to analyze power transformer transient characteristics and lightning overvoltage phenomenon in underground transmission cables. The results obtained by simulations will be used to identify the response of the digital protection algorithms in power system equipment

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골프 드라이버 스윙 시 의도적인 구질 변화에 따른 운동학적 분석 (Kinematic Analysis According to the Intentional Curve Ball at Golf Driver Swing)

  • 홍수영;소재무;김용석
    • 한국운동역학회지
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    • 제22권3호
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    • pp.269-276
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    • 2012
  • The purpose of This study's aim is to examine the difference in the changes of body segment movement, variables for ball quality, and carry at golf driver swing according to the ball quality using comparative analysis. Regarding the impact variables according to the ball quality using the track man and carry, club speed was the fastest at draw shot, ball speed was the fastest at straight shot, and smash factor was the lowest at draw shot. About the vertical launch angle, the fade shot showed the highest launch angle while the max height of the ground and ball was the highest at fade shot. And carry was the longest at draw shot. For the flight time, it was the longest at draw shot. The landing angle was the largest at fade shot. About the club head position change and trajectory, at the overall event point, the fade shot drew a more outer trajectory at the point of the follow through(E6) than the straight or draw shot. Regarding the angular speed of shoulder rotation, at the overall event point, the fade shot showed the greatest angular speed change in the follow through(E6). Also, about the angular speed of pelvic rotation, at the overall event point, the draw shot showed the greatest angular speed change at the point of down swing(E4). Concerning the stance angle change, both straight and fade shots were open as the concept of open stance whereas the draw shot was close as that of close stance. Regarding the previous study, the most important factor of deciding Ball Quality is the club face angle's open and close state at Impact. In short, the Ball Quality and carry were decided by this factor.

폴리에스테르 공중합체의 Fabrication 연구 (Ⅵ) -PET/PETG 공중합체 블렌드의 연신조건에 따른 물리적 특성- (A Study on Fabrication of Polyester Copolymers (Ⅵ) -Physical Properties of PET/PETG Copolymer Blend by the Drawing Conditions-)

  • 현은재;이소화;김기영;제갈영순;장상희
    • 폴리머
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    • 제26권3호
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    • pp.335-343
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    • 2002
  • 블렌드 (PET/PETG 70/30 블렌드) 수지는 폴리에틸렌테레프탈레이트 (PET)와 폴리에틸렌테레프탈레이트 글리콜 (PETG)을 무게 비 70/30으로 혼합하여, 이축 압출기를 사용하여 제조하였다. 미연신 필름은 이 블렌드와 순수 PETG 수지를 압축성형기로 각각 용융 압축시켜 제조하였고 연신 필름은 미연신 필름을 모세관 레오메타를 사용하여 연신시켜 제조하였다. 제조된 블렌드 연신 필름과 PETG 연신 필름의 결정성, 수축율, 열적, 동역학적 및 기계적 특성을 X-선 회절분석기, 오븐기, DSC, 및 인장시험기를 사용하여 조사하였다. 블렌드와 PETG필름의 결정화도와 밀도는 연신비와 연신 속도의 증가와 더불어 증가하였으나 반면 연신 온도 증가와 더불어 감소하였다 또한 블렌드 필름의 결정화도와 밀도는 PETG 필름보다 높게 나타났다. 두 필름의 인장강도와 인장탄성률은 연신비 및 연신 속도 증가와 더불어 증가하였고 연신온도 증가에 따라 감소하였다. 또한 블렌드 필름의 인장강도와 인장탄성률이 PETG 필름 보다 높게 나타났다. 두 필름의 수축율은 연신비와 연신 속도가 증가할수록 감소하였고 미연신 블렌드 필름의 수축율이 순수 PET 필름보다 600% 증가함을 보였다.

의도적인 드로우 샷과 페이드 샷이 골프 스윙 역학에 미치는 영향에 관한 연구 (Effect of Intentional Draw & Fade Shots on Golf Swing Mechanics)

  • 손지훈;류재진;이기광;임영태
    • 한국운동역학회지
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    • 제20권2호
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    • pp.149-154
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    • 2010
  • Intentional draw and fade shots could be good weapons for lowering golf score. But how to make such shots? To investigate deterministic variables generating different projectile paths of shots in square stance was the purpose of this study. Ten right-handed male collegiate athletes, showing 1.3 of averaged handicap, participated in this study. They were asked to intentionally perform three different shots such as the straight shot(control condition), draw shot, and fade shot. Swing path, pelvis rotation angle, thorax rotation angle and left forearm supination angle were determined for dependent variables on impact event at each trial. For statistical analysis one-way repeated measures ANOVA were used. The results showed that swing path was one of main factor making differences among three kind of shots. Straight shot vs. Draw shot, Straight shot vs. Fade shot and Draw shot vs. Fade shot showed differences on swing path. And left forearm supination angle revealed significant difference between draw shot and fade shot, showing a significant larger angle of draw shot than fade shot. No other significant difference was detected for the other variables. We found that the shot characteristics were influenced primarily by swing path and left forearm supination angle.

에탄올 발효방법에 따른 음식물류 폐기물의 바이오에탄올 생산성 비교 (Comparison of Bio-ethanol Productivity Using Food Wastes by Various Culture Modes)

  • 강희정;리홍선;김용진;김성준
    • KSBB Journal
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    • 제25권5호
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    • pp.471-477
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    • 2010
  • In order to improve bio-ethanol productivity by various cultivation methods in this paper, the culture modes using food wastes, such as batch culture, high-cell-density fermentation, SSF (simultaneous saccharification and fermentation) by fill & draw, continuous culture by fill & draw were performed and their productivities were compared. SSFs by fill & draw were performed by continuous decompression using 1 L evaporator system, and by 10 L bioreactor without decompression. In addition, the continuous cultures by fill & draw mode using SFW (saccharafied food wastes) medium were performed by changes of 40% culture broth with intervals of 12 h (0.03 $h^{-1}$), 6 h (0.07 $h^{-1}$), 3 h (0.13 $h^{-1}$). Consequently, productivities of bio-ethanol were 2.52 g/L-h and 1.30 g/L-h in batch culture and high- cell-density fermentation, respectively. The productivities of SSF by fill & draw showed 2.24 g/L-h and 2.03 g/L-h in continuous decompression with 1 L evaporator and 10 L bioreactor without decompression, respectively. Also, the productivities in continuous culture by fill & draw modes showed 2.02 g/L-h, 4.07 g/L-h and 6.25 g/L-h by medium change with intervals of 12 h, 6 h, and 3 h, respectively. In conclusion, the highest ethanol productivity was obtained in the continuous culture mode by fill & draw with dilution rate of 0.13 $h^{-1}$.

강소성 유한요소해석과 반응표면분석법을 이용한 박판성형공정에서의 드로우 비드력 최적설계 (Optimum Design of Draw-bead Force in Sheet Metal Stamping using Rigid-plastic FEM and Responses Surface Methodology)

  • 김세호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.143-148
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    • 1999
  • Design optimization is performed to calculated the draw-bead force for satisfying the design re-quirements. For an analysis tool a rigid-plastic finite element method with modified membrane element is adopted. response surface methodology is utilized for constructing the approximation surface for the optimum searching of draw bead force in sheet metal forming process. the algorithm developed is ap-plied to a design of the draw bead forces in a deep drawing process. The results show that the design of process parameters is applicable in complex metal forming analysis. It is also noted that the present algo-rithm enhances the stable optimum solution with small times of optimization iteration.

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가연조건에 따른 나일론 섬유의 물성 (I) - 가연속도와 연신비의 영향 - (Physical Properties of Nylon Textured Yarn according to False Twist Texturing Parameters (I) - Effect of Speed and Draw Ratio -)

  • 허종태
    • 한국염색가공학회지
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    • 제20권1호
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    • pp.28-35
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    • 2008
  • Texturing is the process of including a characteristic of a natural fiber in a synthetic fiber. The most common method of it the false twist texturing. Nylon textured yarn is primarily manufactured by the disk type. The major process parameters or the disk type false twist machine ratio, disk/yarn, and heater temperature. This study therefore investigated the effects of false twist texturing, especially speed and draw ratio, on the physical properties of nylon textured yarn. The increase of speed was proportional to the increase of unwinding tension, which could reduce the production efficiency by elevating the tension affecting to fiber during the process. In addition, the increase of speed was inversely proportional to the increase of crimp rigidity of nylon textured yarn. Draw ratio was proportionally increased with the increase of tenacity and the reductions of fineness and elongation, showing the influence or draw ratio to the ultimate physical properties of textured yarn.