• Title/Summary/Keyword: delamination.

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Dynamic analysis for delaminated composites based on finite element (다중 층간분리부가 내재된 복합재 평판의 유한요소 진동해석)

  • 오진호;조맹효;김준식
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.143-146
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    • 2003
  • A finite element based on the efficient higher order zig-zag theory with multiple delaminations Is developed to refine the predictions of frequency and mode shapes. Displacement field through the thickness are constructed by superimposing linear zig-zag field to the smooth globally cubic varying field. The layer-dependent degrees of freedom of displacement fields are expressed in terms of reference primary degrees of freedom by applying interface continuity conditions including delaminated interfaces as well as free hounding surface conditions of transverse shear stresses. Thus the proposed theory is not only accurate but also efficient. This displacement field can systematically handle the number, shape, size, and locations of delaminations. Throught the dynamic version of variational approach, the dynamic equilibrium equations and variationally consistent boundary conditions are obtained. Through the natural frequency analysis and time response analysis of composite plate with multiple delaminations, the accuracy and efficiency of the present finite element are demonstrated. The present finite element is suitable in the predictions of the dynamic response of the thick composite plate with multiple delaminations.

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Damage and Failure Detection of Fiber-Metal Laminates Under Indentation Load (섬유-금속 적층판의 압입 하중에서의 손상 및 파손 검출)

  • 양유창;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.42-45
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    • 2003
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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Multi-Objective Design Optimization of Composite Stiffened Panel Using Response Surface Methodology

  • Murugesan, Mohanraj;Kang, Beom-Soo;Lee, Kyunghoon
    • Composites Research
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    • v.28 no.5
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    • pp.297-310
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    • 2015
  • This study aims to develop efficient composite laminates for buckling load enhancement, interlaminar shear stress minimization, and weight reduction. This goal is achieved through cover-skin lay-ups around skins and stiffeners, which amplify bending stiffness and defer delamination by means of effective stress distribution. The design problem is formulated as multi-objective optimization that maximizes buckling load capability while minimizing both maximum out-of-plane shear stress and panel weight. For efficient optimization, response surface methodology is employed for buckling load, two out-of-plane shear stresses, and panel weight with respect to one ply thickness, six fiber orientations of a skin, and four stiffener heights. Numerical results show that skin-covered composite stiffened panels can be devised for maximum buckling load and minimum interlaminar shear stresses under compressive load. In addition, the effects of different material properties are investigated and compared. The obtained results reveal that the composite stiffened panel with Kevlar material is the most effective design.

Fatigue Analysis of Fiber-Reinforced Composites Using Damage Mechanics (손상역학을 이용한 섬유강화 복합재료의 피로해석)

  • Lim Dong-Min;Yoon Ihn-Soo;Kang Ki-Weon;Kim Jung-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.112-119
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    • 2006
  • Due to their intrinsic anisotropy, composite materials show quite complicated damage mechanism with their fiber orientation and stacking sequence and especially, their fatigue damage process is sequential occurrence of matrix cracking, delamination and fiber breakage. In the study, to propose new model capable of describing damage mechanism under fatigue loading, fatigue analysis of composite laminates based on damage mechanics, are performed. The average stress is disassembled with stress components of matrix, fiber and interlaminar interface through stress analysis. Each stress components are used to assess static damage analysis based on continuum damage mechanics (C.D.M.). Fatigue damage curves are obtained from hysteresis loop and assessed by the fatigue damage analysis. Then, static and fatigue damage analysis are combined. Expected results such as stress-cycle relation are verified by the experimental results of fatigue tests.

Wear Characteristics of the Extruded Bars of Hypereutectic Al-Si Alloy Powders produced by Rapid Solidification Process (급속응고법으로 제조한 과공정 Al-Si합금분말 압출재의 마멸특성)

  • Ahn, Young-Nam;Cho, Gue-Serb;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.14 no.5
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    • pp.447-454
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    • 1994
  • Wear resistance and wear mechanism of hypereutectic Al-($15{\sim}40$)wt%Si alloys were investigated. Primary Si particles under $20{\mu}m$ size were formed in hypereutectic Al-Si alloy powders due to rapid solidification. But the Si particles of extruded bars were finely distributed in smaller size than that of atomized powders. The wear mechanism of hypereutectic Al-Si alloys was divided into three types of wear phenomena, which were abrasive wear, delamination wear and severe adhesive wear according to sliding speed and load. At low sliding speed and load, wear mechanism was abrasive wear, so Al-15wt%Si alloy showed the best wear resistance. At high sliding speed and load, wear mechanism was adhesive wear, and Al-40wt%Si alloy showed the best wear resistance.

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A Study on the Inner Defect Inspection for Semiconductor Package by ESPI (ESPI를 이용한 반도체 패키지 내부결함 검사에 관한 연구)

  • Jung, Seung-Tack;Kim, Koung-Suk;Yang, Seung-Pil;Jung, Hyun-Chul;Lee, You-Hwang
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1442-1447
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    • 2003
  • Computer is a very powerful machine which is widely using for data processing, DB construction, peripheral device control, image processing etc. Consequently, many researches and developments have progressed for high performance processing unit, and other devices. Especially, the core units such as semiconductor parts are rapidly growing so that high-integration, high-performance, microminiat turization is possible. The packaging in the semiconductor industry is very important technique to de determine the performance of the system that the semiconductor is used. In this paper, the inspection of the inner defects such as delamination, void, crack, etc. in the semiconductor packages is studied. ESPI which is a non-contact, non-destructive, and full-field inspection method is used for the inner defect inspection and its results are compared with that of C-Scan method.

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Finite Element Analysis for Shot Blasting Process Optimization of Stainless Steel (유한요소해석을 이용한 스테인리스 스틸의 쇼트 블라스팅 공정 최적화)

  • Song, Seung Youp;Park, Junyoung;Kim, Jun-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.22-27
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    • 2013
  • A shot blasting process is to improve the surface quality of stainless steels. The process is similar to a well-known shot peening that is used to strengthen the surface via the residual stress. In the shot blasting process, it is important to decide many parameters, such as the size, incident angle and velocity of shot balls, to effectively get rid of the iron oxide on the surface of stainless steels. In this study, the simulation of the shot blasting process is carried out by a finite element software, which can help to find out the optimal design parameters to cause the delamination of the iron oxide from the stainless steel substrate. The results obtained are also compared to those of the discrete element method to verify them.

Fabrication of Electrostatic Chucks Using Borosilicate Glass Coating as an Insulating Layer (붕규산염 유리를 절연층으로 도포한 정전척의 제조)

  • Bang, Jae-Cheol;Lee, Ji-Hyung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.390-393
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    • 2001
  • This study demonstrated the feasibility of tape casting method to fabricate soda borosilicate glass-coated stainless steel electrostatic chucks(ESC) for low temperature semiconductor processes. The glass coatings on the stainless steel substrates ranged from $100{\mu}m$ to $150{\mu}m$ thick. The adhesion of the glass coatings was found to be excellent such that it was able to withstand moderate impact tests and temperature cycling to over $300^{\circ}C$ without cracking and delamination. The electrostatic clamping pressure generally followed the theoretical voltage-squared curve except at elevated temperatures and higher applied voltages when deviations were observed to occur. The deviation is due to increased leakage current at higher temperature and applied voltage as the electrical resistivity drops.

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Microstructure Analysis of Large Turbine Generator Stator Insulations (대형 터빈발전기 고정자 권선의 미세구조 분석)

  • Kim, Hee-Dong;Ju, Young-Ho;Song, Seong-Il
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1452-1454
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    • 2002
  • Large turbine generator(rated 22kV) has failed in the stator winding area during normal operation. The capacitance and tan${\delta}$ were measured by Schering bridge in the zone 1, 2 and zone 3-6 stator windings. The capacitance and tan${\delta}$ in the zone 1, 2 of stator winding were higher than those of zone 3-6 in the stator winding. Experiments on microstructure property were conducted in the zone 1, 2 and zone 3-6 insulations, which were drawn out from stator windings of the large turbine generator. Microstructure analysis was characterized using scanning electron microscope(SEM). SEM results indicated that several isolated delaminations occurred at the interface of mica/epoxy insulations. Both thermal and mechanical aging cause the delamination.

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Manufacture of arrester module using braided composite materials (브레이드 복합재료를 이용한 피뢰기 모듈 제조에 관한 연구)

  • Han, D.H.;Cho, H.G.;Han, S.W.;Park, K.H.
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1467-1469
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    • 2002
  • This paper aims to investigate the characteristics of braided thermoplastic and thermosetting composite and pressure relief for polymer arrester. In general, braided composite has potential for improved impact and delamination resistance. Manufacturing processes of the braided composite could also be automated and could potentially lead to lower costs. Therefore, in consideration of characteristics of pressure relief for polymer arrester, the fabric pattern of braided composite was studied. And polymer arrester module was manufactured with braid.

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