• 한국응용과학기술학회지
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• 제20권2호
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• pp.81-86
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• 2003

To prepare alkaline degreasing agents(SADAs), tetrasodium pyrophosphate(TSPP), $Na_2CO_3$, Tetronix T-701 (T-701), Na-dioctyl sulfosuccinate(303C), Demol C, and MJU-100A were blended. The prepared degreasing agents were tested with steel specimens and the results were as follows. The degreasing powers of SADA-6($Na_2CO_3$ 50g/TSPP 25g/T-701 10g/303C 15g/Demol C 12g/MJU-100A 8g/water 130g mixture) for press-rust preventing oil were 98% and 99% degreasing at 4wt%, 70 $^{\circ}C$ and 90 $^{\circ}C$, respectively; for quenching oil, the degreasing power of SADA-6 was 92% degreasing at 4wt% and 70 $^{\circ}C$. From these results, it was proved that the SADA-6 exhibits a good degreasing power. Foam heights measured immediately after foaming by Ross & Miles method and Ross & Clark method at 6wt% and 60 $^{\circ}C$ were 16mm and 40mm, respectively. SADA-6 was proved a good low foaming degreasing agent.

• 한국표면공학회지
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• 제29권2호
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• pp.132-139
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• 1996

Experiments on the automatic control of NaOH concentration and on the spraying condition of NaOH solution in the alkaline degreasing process of a continuous hot-dip galvanizing line have been carried out in order to improve degreasing performance of a galvanizing sheet steel using laboratory degreasing and galvanizing simulators. The concentration of NaOH for the good degreasing has been determined to be 6.0% and more and this concentration has been able to be automatically well controlled within $\pm$0.1% by employing a solution electrical conductivity meter under a flow injection analysis condition rather than by employing a sodium ion selective electrode in the degreasing simulator. Frequent blocking of the spraying nozzles of the solution has been reduced considerably by the set-up and periodical operation of an automatic valve system in the nozzle system. By applying this automatic valve system and by automatic controlling the NaOH concentration and other ordinary variables in the degreasing process, the degreasing performance has been increased from the conventional 76% to the new 85%.

• 공업화학
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• 제21권3호
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• pp.301-305
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• 2010

본 연구에서는 도금전처리 공정에서 사용되는 다양한 조성의 맞춤형 알칼리계 탈지제를 개발하고, 탈지제의 수명을 예측함으로 효율을 높임과 동시에 공정품의 불량을 줄이고자 하였다. 알칼리계 탈지제는 침지형 탈지제로 NaOH, $Na_2CO_3$, $Na_2SiO_3$, SLS 등을 일정비율로 첨가하여 제조하였으며, 제조된 탈지제의 성능평가를 위해 알칼리계 탈지액의 온도를 $40{\sim}50^{\circ}C$로 설정하여 30~40 min 동안 오염된 철 시편을 넣은 후 오염물을 제거하였다. 오염물이 제거된 시편은 물방울 맺힘실험과 Hull-cell 도금분석을 통해 탈지제의 성능 및 수명을 확인하였다. 최적 탈지제의 조성은 NaOH (30 g/L) + SLS (6.0 g/L) + $Na_2SiO_3$ (2.0 g/L) + $Na_2CO_3$ (40 g/L)을 추천할 수 있으며, 물방울맺힘 실험과 Hull-cell 도금 분석 결과 최적 탈지조건은 $50^{\circ}C$, 35 min인 것으로 나타났다.

• 열처리공학회지
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• 제37권1호
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• pp.16-22
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• 2024

The conventional degreasing process involves removing oil and contaminants at temperatures above 80℃, resulting in excessive energy consumption, increased process costs, and environmental issues. In this study, we aimed to find the optimal degreasing conditions for the pre-treatment process of electro-galvanizing cold-rolled steel sheets, conducted efficiently at room temperature without the need for a separate heating device. To achieve this, we developed a room temperature degreasing solution and a brush-type degreasing tool, aiming to reduce energy consumption and normalize the decrease in degreasing efficiency caused by temperature reduction. Alkaline degreasing solution were prepared using KOH, SiO₂, NaOH, Na₂CO₃, and Sodium Lauryl Sulfate, with KOH and NaOH as the main components. To enhance the degreasing performance at room temperature, we manufactured additives including sodium oleate, sodium stearate, sodium palmitate, sodium lauryl sulfate, ammonium lauryl sulfate, silicone emulsion, and EDTA-Na. Room temperature additives were added to the alkaline degreasing solution in quantities ranging from 0.1 to 20 wt.%, and the uniformity of degreasing and the adhesion of the galvanized layer were evaluated through Dyne Test, T-bending Test, OM, SEM, and EDS analyses. The results indicated that the optimal degreasing solution composition consisted of NaOH (30 g/L), Na₂CO₃ (30 g/L), SLS (6 g/L), and room temperature additives (≤1 wt%).

• 한국표면공학회지
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• 제54권6호
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• pp.371-379
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• 2021

The use of anti-corrosive oil (AC) is inevitable for production of industrial steels to prevent corrosion. The AC is degreased before application of steels, which crucially effects on final products, such as automobile, electricity etc. However, qualitative/quantitative evaluation of degreasing performance are steal insufficient. In this study, degreasing performance of anti-corrosive oil on steel have been studied through X-ray photon spectroscopy (XPS) and electrochemical impedance spectroscopy (EIS). Commercial automotive steels (AMS) are coated with 4 different anti-corrosive oils (namely AC1-AC4). In XPS, intensity of C1s peak remained after degreasing indirectly indicates incomplete degreasing. Thus, higher C1s peak intensity means less effective degreasing by degreasing agent. peak intensity of C1s peak shows opposite tendency of peak intensity of O1s. We found that EIS analysis is not applicable to mild steel (such as AMS1) due to corrosion during measurement. However, alloy steel can be fully analyzed by EIS and XPS depth profile.

• 한국우주과학회:학술대회논문집(한국우주과학회보)
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• 한국우주과학회 2004년도 한국우주과학회보 제13권2호
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• pp.262-265
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• 2004

As a cryogen, LOx is a light blue, odorless, transparent liquid. Also it is not shock sensitive and does not decompose. However, it is a strong oxidizer and will vigorously support combustion. Therefore all harmful contaminants (such as grease, oil, fingerprint and organic materials) that could cause malfunctions, fires, or explosions in a oxygen environments must be completely removed prior to the introduction of oxygen. Especially, grease ingredient located inside of the LOx supply line, pipe and PHS (Pneumo-Hydraulic System) part can make drastic chemical reaction with oxygen. Therefore, to protect rapid reaction such as explosion, grease ingredient must be surely eliminated by a regular and irregular degreasing. Study on the availability, effectiveness and selection of degreasing detergents and method is described in this paper, and it will be useful for the construction and management of IPP test facility.

• 한국응용과학기술학회지
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• 제20권1호
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• pp.20-26
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• 2003

Acidic degreasing agent(AADA) was prepared by blending sorbitol, Newpol PE-68, Na-dioctyl sulfosuccinate, Tetronix T-70l, MJU-100A, n-octanoic acid, and phosphoric acid, The physical properties of AADA tested with aluminum specimen showed the following results ; when 3wt% AADA-5 was performed at 70$^{\circ}C$, the degreasing rate was 95% which is comparitively good, and the percentage of etching was 0.277% which was found to be less than that of commercialized product. when 20wt% of AADA-5 was added at 65$^{\circ}C$, the percentage of derusting was 91% and the good defoaming effect proved by following low foaming power tests respectively : Ross and Miles, and Ross and Clark methods.

• 한국산업보건학회지
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• 제3권1호
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• pp.3-13
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• 1993

This study was conducted at seven degreasing processes in plating plants located in Seoul, Incheon, Ansan, and Taejeon areas from July 21 to august 27, 1992. This study was performed to assess the TWA exposures to trichloroethylene (TCE) and evaluate factors affecting TCE concentrations in degreasing process. Two-Point Eddy Diffusional Model suggested by Wadden et al. was employed to calculalte emission factors according to degreaser type. Results are summarized as follows. 1. The TWA exposures of the degreasing operators ranged from 1.4 ppm to 123 ppm, and those of three plants out of seven were exceeding 50 ppm of both the Korean and U.S. OSHA standards. Degreasing assistant of Plant B, was exposed to 59 ppm. 2. The average concentrations at the distance 0, 1.5, 3.0 m from the degreasers were 1.014, 24, and 18 ppm, respectively, and showed a signifficant difference by distance (p<0.01). 3. The emission of TCE was reduced by installing local exhaust systems, condensers, and refrigeration lines at the degreasers (p<0.01). 4. The major factors related to exposure of operators were workload (r=.9621. p<0.01) and dimensions of degreansing room(r=-.8667, p<0.05). 5. If the air in degreasing room is mixed violently by other factors in addition to diffusion, the emission factors can not be evaluated because the important hypothesis of the Two-Point Eddy Diffusional Model can not be accepted. 6. The ultrasonic degreaser without the local exhaust ststem, condenser, and refrigeration lines emitted TCE three times greater than the ultrasonic degreaser with condenser and refrigeration 1ines only.

• 한국산업보건학회지
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• 제17권3호
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• pp.254-260
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• 2007

Trichloroethylene(TCE) is widely used as a degreasing solvent in workplaces. TCE is primarily toxic to the nervous system, however, systemic disorder like Stevens-Johnson syndrome has been recently reported in small-scale factories, where the government has had limited information of chemical use. A survey was performed to investigate the actual condition of using TCE and to provide practical information to occupational health service agencies and professionals. This survey was carried out on 103 factories out of 430 factories which were conducted periodic work environment measurement for TCE. Degreasing was the most popular reason for using TCE in Korea, which reached to 94%. TCE was also used as a solvent for rubber in the coating or molding process, and adhesives in the bonding process. Metal fabrication was the most common as 23%, followed by assembling automobile parts (17%), and machinery (12%). Workers exposed to TCE during full-shift were 52% while 48% were exposed during short period of the shift or intermittently. Manual or semi-automatic work occupied 87% while automatic work was just 13%. Though automatic work by a closed system was generally lower exposed to TCE, compared to manual work, it can cause a high exposure when the maintenance system is improper. Semi-automatic work especially like open-top degreasing process can cause a high exposure when local exhaust system with condensing and refrigerating coils in the degreaser does not work well. In conclusion, the survey showed nationwide status of TCE exposure in various aspects. It can be used to monitor workplaces and workers exposed to TCE to prevent occupational diseases.

• 생명과학회지
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• 제29권12호
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• pp.1378-1385
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• 2019

아메리카왕거저리를 식용곤충으로 활용하고자 식용 적정시기와 탈지 전, 후 유충의 영양성분 등을 비교분석하였다. 아메리카왕거저리의 식용 적정시기 조사결과, 10령이 16령보다 일반성분이 우수하고 사육과 경제적 면에서도 유리하였다. 또한, 분말제조의 문제점을 해결하고자 탈지 전, 후 유충의 영양성분을 비교분석한 결과, 일반성분 중 건조 중량 기준 조단백질 함량이 가장 많았으며, 탈지 후 유충(60.6%)이 탈지 전 유충(52.3%)보다 1.2배 더 많았다. 조지방은 탈지 후 유충 21.7%, 탈지 전 유충에서 36.3%로 1.7배 적었다. 필수아미노산 중 로이신의 함량이 가장 많았으며, 탈지 후 유충(4.5%)이 탈지 전 유충(3.5%)보다 1.3배 더 많았다. 비필수아미노산에 속하는 글루탐산 역시 탈지 후 유충(7.8%)이 탈지 전 유충(6.2%)보다 1.6% 더 많았다. 불포화지방산 중에서 가장 많은 함량을 가진 올레산은 탈지 후 유충(31.7%)이 탈지 전 유충(33.2%)보다 1.1배 적었다. 다량무기질 중 함량이 가장 많았던 칼륨 또한 탈지 후 유충(1267.0 mg/100 g)이 탈지 전 유충(879.3 mg/100 g)보다 약 1.4배 많았다. 미량무기질 중에서는 아연의 함량이 가장 많았고, 이 또한 탈지 후 유충(12.3 mg/100 g)이 탈지 전 유충(10.8 mg/100 g)보다 1.1배 많았다. 위의 주요 영양성분 분석 결과로 볼 때, 탈지 후 유충이 탈지 전 유충보다 더 우수한 것으로 판단된다. 탈지 전, 후 유충의 유해물질 분석 결과, 중금속인 납, 비소, 카드뮴은 탈지 후 유충이 탈지 전 유충보다 1.3-2.0배 낮게 미량 검출되었고, 수은은 탈지 전, 후 유충에서 전혀 검출되지 않았다. 병원성 미생물인 대장균과 살모넬라균은 역시 탈지 전, 후 유충에서 전혀 검출되지 않았다. 결론적으로 위의 영양성분 및 유해물질 등의 결과로 볼 때, 탈지 아메리카왕거저리 유충이 탈지 전 유충보다 식용으로 활용하기에 더 적합할 것으로 판단된다.