• Title/Summary/Keyword: cylinder tube

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Machining Analysis of the Autofrettaged Compound Cylinder (자긴가공된 복합실린더의 기계가공해석)

  • Park, Jae-Hyun;Kim, Jae-Hoon;Cha, Ki-Up;Hong, Suk-Kyun;Lee, Young-Shin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.800-807
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    • 2007
  • Autofrettage process is used for internal forming and sizing of cylinder designed to withstand high internal pressures. Once the tube is autofrettaged, it needs to be machined to its final dimensions both at the bore and its outer surface. This paper presents an analytical analysis and numerical analysis of machined compound cylinder using finite element code, ANSYS10.0. An analytical model for predicting the level of autofrettage following either inner, outer, or combined machining of the compound cylinder is developed for the autofrettage residual stress field is simulated by an autofrettaged pressure. The autofrettaged pressures are obtained by using trying-error method. As autofrettage percentage is 20 % and 40 %, the numerical results are found to be in almost agreement with the analytical ones. However, as autofrettage percentage is 60 %, the numerical results have a little difference with the analytical ones.

Machining effect of the Autofrettaged Compound Cylinder (자긴가공된 이중실린더의 기계가공효과)

  • Park, Jae-Hyun;Lee, Young-Shin;Kim, Jae-Hoon;Kong, Jeong-Pyo;Cha, Ki-Up
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.620-625
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    • 2007
  • Autofrettage process is used for internal forming and sizing of cylinder designed to withstand high internal pressures. Once the tube is autofrettaged, it needs to be machined to its final dimensions both at the bore and its outer surface. This paper presents an analytical analysis and numerical analysis of machined compound cylinder using finite element code, ANSYS10.0. An analytical model for predicting the level of autofrettage following either inner, outer, or combined machining of the compound cylinder is developed for the autofrettage residual stress field is simulated by an autofrettaged pressure. The autofrettaged pressures are obtained by using trying-error method. As autofrettage percentage is 20 %, the numerical results are found to be in almost agreement with the analytical ones. However, as autofrettage percentage is 60 %, the numerical results have a little difference with the analytical ones.

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Numerical Prediction of Thermoacoustic Instability in Rijke Tube Using Non-linear Model for Heat Source (비선형 열원모델을 이용한 Rijke tube 내열음향 불안정 곡선의 수치예측기법)

  • Song, Woo-Seog;Lee, Seung-Bae
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2524-2529
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    • 2008
  • The thermal system like a combustion chamber is believed to experience a significant instability problem with vibration in case that the thermal energy or the acoustic energy are transformed into a different form through a relevant path. This study deals with a numerically- predicted, Thermoacoustic instability in a Rijke tube by using a non-linear model for a heat source. The heating part where the energy transformation occurs actively is modeled after simulating two-dimensional cylinder case with constant surface temperature, and a nonlinear model that accounts for the transfer function of magnitude- and phase-characteristics is properly implemented so as to be dependent on the pulsation strength in the tube. The heat source model is observed to result in equivalent Thermoacoustic instabilities in the Rijke tube except low flow-rate cases in which the natural convection is dominant.

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A Study on the Tumble Flow Test Rig Used to Developing Engine Induction System (엔진 흡기시스템 개발 시 사용하는 텀블유동 시험장치의 고찰)

  • Yun, Jeong-Eui;Kim, Myung-Hwan;Nam, Hyeon-Sik;Min, Sun-Ki;Sim, Dae-Gon;Park, Pyeong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.184-189
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    • 2006
  • Tumble flow test rig has been used as the useful tool in the developing intake system because major flow pattern induced by intake port of DOHC engine is tumble. Angular momentum of in-cylinder tumble flow can not be directly measured by impulse torque meter in the test rig like that of in-cylinder swirl flow due to rotational axis of the flow. Therefore the adaptor to transform tumble to swirl flow must be adapted in the test rig. In this study, using the commercial CFD code STAR-CD, we studied the effects on measured results due to the variation of the major design variables in the adaptor, tube length(L), tube diameter(D) and cylinder height(H). The effect of the attached angle($\theta$) of the test head to the adaptor also was simulated.

Natural Convection Heat Transfer from a Horizontal Annulus with Spacers (격판을 가진 수평환상공간에서의 자연대류 열전달)

  • 이범철;정한식;권순석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.153-160
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    • 1989
  • A numerical and experimental study has been performed on natural convection heat transfer from a horizontal annulus with spacers. The mode of heat transfer in the annulus is changed from conduction to convection at Ra = 10$^{3}$. By increasing wall conductivity, mean Nusselt number is apparently increased at $K_{w}$/K$_{f}$ .leg. 48, but at /K$_{w}$/K$_{f}$ > 48, slightly increased for no spacers, and decreased for vertical spacers and horizontal spacers. The mean Nusselt number can be represented in an exponential function of Grashof number at all conditions. The characterics of natural convection heat transfer show similiarity for no spacers and vertical spacers but show difference for horizontal spacers. The presence of the horizontal spacers increased the convective heat transfer by an average 6 percent over that for the no forced cooling to outer cylinder. The maximum local Nusselt number appears at .theta. = 150.deg. in a conducting tube and .theta. = 30.deg. in an outer cylinder for vertical spacers, and appears at .theta. = 180.deg. in a conducting tube and .theta. = 0.deg. in an outer cylinder for horizontal spacers.spacers.

Experimental Study for the Aerodynamic Characteristics of Slanted-Base Ogive Cylinder (기저면이 경사진 Ogive실린더의 공력특성에 관한 실험적 연구)

  • 맹주성;양시영;오세진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.10
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    • pp.2664-2674
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    • 1994
  • Drag, lift, and pitching moment measurements have been made on a range of slanted-base ogive cylinders, using the KANOMAX wind tunnel and balance system. Test Reynolds numbers(based on model maximum diameter) varied from $0.54{\times}10^{5}{\;}to{\;}1.56{\times}10^{5}$. Crossflow velocity maesurement was conducted by 5-hole pitot tube at $Re_{D}=1.46{\times}10^{5}$. For two base angle $({\theta}=30$ and 45 deg.), aerodynamic forces and moment were measured with increasing angle of attack(0~30 deg.). Two types of wake flow were observed, a quasisymetric turbulent closure or a longitudinal vortex flow. Aerodynamic characteristics differ dramatically between the two wake types. It was found that the drag, lift and pitching moment coefficients increased with increasing angle of attack.

Analysis of the Stresses for Hydraulic Actuator Cylinders using Boundary Element Method (경계요소법을 이용한 유압 엑츄에이터 실린더의 응력해석)

  • Kim, O.S.
    • Journal of Power System Engineering
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    • v.5 no.1
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    • pp.104-109
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    • 2001
  • The stress distributions of hydranlic actuator cylinder tube acting in uniform inner pressure were analysed by the boundary element method(BEM). STKM13C tube was utilized for machine structural purposes model, its inner radius was 100 mm and outer radius was 140 mm. Axial length was semi-infinite and the isoparametric element of BEM was used. Radial and tangential stresses are maximum(-20.3 MPa and 52 MPa) at the inner radius and the minimum at the outer radius of the hydraulic actuator cylinders for an industrial systems. Stress diminution ratio was about 0.6 MPa/mm. And then coincidence between the simulation techniques as exact results(Lame' equation) and finite element method(FEM) is found to be fairly good, showing that the proposed analysis by BEM is reliable.

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Effect of domain size on flow characteristics in simulating periodic obstacle flow (주기적인 경계조건을 사용하는 수치모사에서 계산영역 크기의 영향)

  • Choi, Choon-Bum;Jang, Yong-Jun;Han, Seok Youn;Kim, Jin-Ho;Yang, Kyung-Soo
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2477-2482
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    • 2008
  • Effect of computational domain size in simulating of periodic obstacle flow has been investigated for the flow past tube banks. Reynolds number, defined by freestream velocity (U) and cylinder diameter (d), was fixed as 200, and center-to-center distance (P) as 1.5d. In-line square array was considered. Drag coefficient, lift coefficient and Strouhal number were calculated depending on domain size. Circular cylinders were implemented on a Cartesian grid system by using an immersed boundary method. Boundary condition is periodic in both streamwise and lateral directions. Previous studies in literature often use a square domain with a side length of P, which contains only one cylinder. However, this study reveals that size is improper. Especially, RMS values of flow-induced forces are most sensitive to the domain size.

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An Experimental Study of Vortex Formation of a Circular Cylinder with Serrated Fins (Serrated Fin Tube 후류에 대한 유동가시화 적용 및 근접후류 특성에 관한 연구)

  • Boo Jung-Sook;Kim Kyung-Chun;Ryu Byong-Nam
    • 한국가시화정보학회:학술대회논문집
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    • 2002.11a
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    • pp.27-30
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    • 2002
  • An experimental study is performed to investigate the characteristics of near wake behind a circular cylinder with serrated fins using the constant temperature anemometer and through flow visualization. Previous report(Boo at al., 2001) shows that there are three different modes in vortex shedding behavior. This paper is focused on the identification of the physical reasons why the difference is occured in vortex shedding. The through flow velocity crossing fins decreases as increasing fin height and decreasing fin pitch mainly due to the flow resistence. Vortex shedding is affected strongly by velocity distribution around fin tube, especially by the velocity gradient. The velocity distribution at X/d=0.0 has lower gradient with increasing freestream velocity and fin height and decreasing fin pitch. Those differences in velocity gradients generate different vortex shedding mechanism.

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MODELING ON FLOW CHARACTERISTICS OF INERTANCE PULSE TUBE CRYOCOOLER (관성관 맥동관 극저온 냉동기의 유동 특성 모델링)

  • Han, S.H.;Lee, K.H.;Choi, J.W.;Kim, J.S.
    • Journal of computational fluids engineering
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    • v.19 no.3
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    • pp.14-19
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    • 2014
  • The flow characteristics of inertance pulse tube cryocooler(IPTC) was investigated with a computational thermal fluid dynamics for the reciprocating flow in IPTC including the piston movement of linear compressor. Two dimensional axisymmetric modeling was applied for the flow in an IPTC with a clearance between the piston and cylinder wall of linear compressor. The pressure, velocity, and temperature distribution were examined for the steady state. These were compared with previous results to confirm the validity in the modeling and computational results. The leakage between piston and cylinder wall affect the cooling capacity seriously. The dependence on mesh numbers were also examined to obtain a proper mesh numbers to improve the accuracy of calculation, which showed significant effect on the results. The user-defined function was used for the process of compression and expansion of piston.