• 한국컴퓨터정보학회논문지
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• 제27권4호
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• pp.27-36
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• 2022

본 논문에서는 이러한 어류 가공 현장의 문제점을 개선하기 위해서 AI 머신 비전을 이용한 어류의 목표 중량 절단 예측기법을 제안한다. 제안하는 방법은 먼저 입력된 물고기의 평면도와 정면도를 촬영하여 이미지기반의 전처리를 수행한다. 그런 다음 RANSAC(RANdom SAMmple Consensus)를 사용하여 어류의 윤곽선을 추출한 다음 3D 모델링을 사용하여 물고기의 3D 외부 정보를 추출한다. 이어서 추출된 3차원 특징 정보와 측정된 중량 정보를 머신러닝하여 목표 중량에 대한 절단 지점을 예측하기 위한 신경망 모델을 생성한다. 마지막으로 제안기법을 통해 예측된 절단 지점으로 직접 절단한 뒤 그 중량을 측정하였다. 그리고 측정된 무게를 목표 무게와 비교하여 MAE(Mean Absolute Error) 와 MRE(Mean Relative Error)와 같은 평가 방법을 사용해 성능을 평가하였다. 그 결과, 목표 중량과 비교해 3% 이내의 평균 오차율을 달성하였다. 제안된 기법은 향후 자동화 시스템과 연계되어 수산업 발전에 크게 기여할 것으로 전망한다.

• 대한조선학회논문집
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• 제37권3호
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• pp.90-98
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• 2000

부재 최적 배치 알고리즘(Nesting)과 절단 경로 최적화 알고리즘은 부재의 원판을 절단, 가공하여 조립하는 조선 공업, 자동차 산업, 의류 산업 등 매우 다양한 산업 분야에 가격 경쟁력 및 생산성 향상에 매우 큰 파급 효과를 미치는 요소 기술이라 할 수 있으나, 부재가 매우 복잡하고 다양하며 절단 공정에서의 높은 정도 관리가 요구되는 조선 산업분야에 효율적으로 적용할 수 있는 절단 경로 최적화 알고리즘 개발에 관한 이론적인 접근은 아직 미진하다. 본 연구에서는 개선된 유전자 알고리즘을 사용하여 2차원 절단에서의 절단 경로 문제를 풀기 위한 새로운 해법을 제시하였으며, 절단 경로 문제와 같은 대규모 최적화 문제를 효과적으로 해결하기 위해 효율적인 아웃해의 생성방법을 도입 적용하여 부재의 절단 순서뿐만 아니라 피어싱점의 위치까지 탐색하는 최적화문제를 모델링 하였다.

• Design & Manufacturing
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• 제11권1호
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• pp.50-54
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• 2017

In this study, researches were conducted as follows. First, as the basic experiment, the cutting speed, feedrate, and the depth of cut were set as the process parameters, and by setting the surface roughness as the factor of measurement for each of the combinations, and the analysis about cutting tendency of the material was conducted by proceeding the turning process of Co-Cr-Mo alloy. Second, by setting the feature of the surface roughness according to the 'turning processing condition' that was confirmed in the previous experiment, and by applying the Taguchi Method, the conditions that influence the features of the surface roughness according to the 'turning processing condition' of Co-Cr-Mo was analyzed, and also by measuring the surface roughness according to each of the 'cutting conditions', the optimal processing condition was generated. As the result of analysis, it was possible to understand that the factor that mostly affects the surface roughness was the cutting speed, followed by the dept of cutting and transfer speed, and as for the optimal processing condition, it was possible to find that the cutting speed was 5,000rpm, and the depth of cut was 0.1mm, and the feedrate was 0.003mm/rev, and the value of the surface roughness at this point is $0.197{\mu}m$.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.944-947
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• 2000

Sculptured surface machining plays a vital role in the process of bring new products to the market place. A great variety of products rely on this technology for the production of the dies and moulds used in manufacturing. And, the use of CNC machines and CAD/CAM system has become a vital parts of product development process. The propose of this study is to investigate the effect of cutting parameters on the machinability such as surface roughness and cusp generated in the machining of sculptured surface on a three-axis CNC machining center using the CAD/CAM system. Experimental result showed that: In step down cutting, as the inclined angle of surface became smaller, the cusp height appeared higher. On the other hand, in step over cutting, as the inclined angle of surface became larger, the cusp height appeared higher. In the point of precision machining, step over cutting was more effective. For the minimization of cusp height, step down cutting was effective in larger inclined surface, but step over cutting in smaller inclined surface.

• 대한공간정보학회지
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• 제17권2호
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• pp.11-17
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• 2009

지상라이다는 대용량 3차원 지형좌표의 획득이 가능하여 이를 활용한 터널계측, 시설물 변위 측정 등 각종 토목공사에서의 적용이 시도되고 있다. 본 실험에서는 토목 공사 공정 중 많은 시간과 자본은 필요로 하는 토공 과정 중 지상 라이다를 이용하여 절토량을 구하는 방법에 대해서 다루었다. 실험방법은 절토지역에 대하여 지상라이다 측량을 실시하고, 현황도, 계획평면도의 3D Cad 데이터와 획득한 라이다 자료를 비교하여 절토현황을 계산하였다. 사용된 라이다가 보유한 해상도별 절토량 계산 값들을 실험을 통해 비교하였다.

• 한국정밀공학회지
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• 제25권12호
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• pp.47-54
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• 2008

Hard turning process can be defined as a single-point machining process carried out on "hard" materials. The process is intended to replace or limit traditional grinding operations that are expensive, environmentally unfriendly, and inflexible. The purpose of this study is to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, tool wear shape and chip formation by the outer cutting of a kind of wear resistant tungsten carbide V30. Hard turning experiments were carried out on this alloy using the PCD (Poly Crystalline Diamond), cBN (cubic Boron Nitride) and PcBN (Polycrystalline cubic Boron Nitride) cutting tools. The PcBN and the usual cBN tools were used to be compare with the PCD tool and the dry turning was carried out. The PcBN is attractive as the tool material which replaces the PCD. The tool wear width and cutting force were measured, and the worn tool and chip were observed. The difference of the tool wear mechanism among the three tool materials was investigated.

• 한국정밀공학회지
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• 제23권5호
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• pp.44-50
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• 2006

This paper describs about the technique of ultra-precision machining for an infrared(IR) camera aspheric mirror. A 200 mm diameter aspheric mirror was fabricated by SPDTM(Single Point Diamond Turning Machine). Aluminum alloy as mirror substrates is known to be easily machined, but not polishable due to its ductility. Aspheric large reflector without a polishing process, the surface roughness of 5 nm Ra, and the form error of ${\lambda}/2\;({\lambda}=632.8\;nm)$ for reference curved surface 200 mm has been required. The purpose of this research is to find the optimum machining conditions for cutting reflector using Al6061-T651 and apply the SPDTM technique to the manufacturing of ultra precision optical components of Al-alloy aspheric reflector. The cutting force and the surface roughness are measured according to each cutting conditions feed rate, depth of cut and cutting speed, using diamond turning machine to perform cutting processing. As a result, the surface roughness is good when feed rate is 1mm/min, depth of cut $4{\mu}m$ and cutting speed is 220 m/min. We could machined the primary mirror for IR camera in diamond machine with a surface roughness within $0.483{\mu}m$ Rt on aspheric.

• 한국CDE학회논문집
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• 제1권1호
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• pp.45-55
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• 1996

This paper presents a new approach to non-parametric modeling of cutter swept surface (CSS) for cutting simulation. Instead of explicitly modeling cutter swept volumes, silhouette curves of the cutter surface are utilized in computing the z-value of the CSS at a grid point on the x,y-plane. The non-parametric evaluation of the CSS constitutes the integral part of 3-axis cutting simulation. The proposed method is more efficient than the existing ones in the case of conventional cutters (i.e., ball-end mills and flat-end mills), and more importantly, it enables the non-parametric modeling of the CSS for the round-end mills which was not possible with the existing methods.

• 제어로봇시스템학회논문지
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• 제8권12호
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• pp.1048-1055
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• 2002

The problem of generating torch paths for 2D laser cutting of a stock plate nested with a set of free-formed parts is investigated. The objective is to minimize the total length of the torch path starting from a blown depot, then visiting all the given Parts, and retuning back to the depot. A torch Path consists of the depot and Piercing Points each of which is to be specified for cutting a part. The torch path optimization problem is shown to be formulated as an extended version of the standard travelling salesman problem To solve the problem, a hybrid genetic algorithm is proposed. In order to improve the speed of evolution convergence, the algorithm employs a genetic algorithm for global search and a combination of an optimization technique and a genetic algorithm for local optimization. Traditional genetic operators developed for continuous optimization problems are used to effectively deal with the continuous nature of piercing point positions. Computational results are provided to illustrate the validity of the proposed algorithm.

• 한국생산제조학회지
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• 제4권3호
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• pp.39-47
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• 1995

This paper suggests generalize mathematica mode for the benefit of volumetric error analysis of a multi-axis machine tool machining a sculptured surfaces. The volumetric error, in this paper, is defined as a three dimensional error at the cutting point, which is caused by the geometric errors and the kinematic errors of each axis and alignment errors of the cutting tool. The actual cutting position is analyzed based on the form shaping model including a geometric error of the moving carriage, where a form shaping model is derived from the homogeneous transformation matrix. Then the volumetric error is obtained by calculating the position difference between the actual cutting position and the ideal one calculated from a Nonuniform Rational B-Spline named as NURES. The simulation study shows the effectiveness for predicting the behavior of machining error and for the method of error compensation.