• 제목/요약/키워드: cutting length

검색결과 549건 처리시간 0.025초

연속파 파이버 레이저를 이용한 SS400의 절단 특성에 관한 연구 (A Study on SS400 Cutting Characteristics using Continuous Wave Fiber Laser)

  • 오용석;이가람;박은경;유영태
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.644-650
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    • 2012
  • This paper show the 2kW fiber laser cutting properties of SS400. The study was comparison of traditional 4kW $CO_2$ Laser cutting and 2kW Fiber laser cutting characteristics for the application of Industrial 2D Laser Cutting Machine. The laser used in this investigation was an IPG YLU-2000 multi-mode Ytterbium Fiber machine with a maximum power of 2000W and a wave length of 1070 nm. The laser was used in its Continuous Wave (CW) mode with an approximately top hat beam intensity distribution. Fiber laser high quality cuts at a large range of speeds (ranging from 2000 to 3800 mm/min) which has been obtained for the 2.3mm Sheet of SS400. 2kW power Fiber laser cut was able to max. 20mm sheets of SS400 (speed range from 650 to 850 mm/min). Fiber laser cutting used in conventional hole nozzle could cut 12mm SS400 but used in special dual cutting nozzle could cut 20mm SS400.

고속가공용 엔드밀공구의 형상변화에 의한 성능평가 (Machinability evaluation according to variation of tool shape in high speed machining)

  • 강명창;김정석;이득우;김광호;하동근
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.393-398
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    • 2001
  • The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining in not close behind that of machine tool. In this study, several types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge, rake angle and relief angle. Machinability is measured by cutting force, tool life, tool wear, chip shape and surface roughness according to cutting length. 3-axis cutting forces are acquired from the invented tool dynamometer for high speed machining. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. By above results, it is suggested the endmill tool with $45^{\circ}$ helix angle, 6 cutting edge, $-15^{\circ}$ rake angle and $12^{\circ}$ relief angle be suitable for high speed machining

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자탈형 콤바인의 예취작업법에 관한 연구 -혼합예취법을 중심으로 (제1보)- (Stuides on the Cutting Methods of the Self-feeding Type Combine -on the Mixed Cutting Method (1)-on the Mixed Cutting Method(I))

  • 최복연
    • 한국농공학회지
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    • 제18권2호
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    • pp.4096-4104
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    • 1976
  • This experiment was carried out to investigate the efficient turning method which will be able to use every cutting methods, to calculate the width of the center field which must transpose from rotary cutting method to return cutting method, to investigate the effects of L/W and unit field on the operation efficiency. The results are summarized as follows: 1. In case of cutting in the outer field, the efficient turning method is the "$\alpha$" type turning method (half U-shaped turning method) at the first rotation, is the "$\beta$" type turning method (T-shaped turning method) at the second to fourth rotation. 2. In case of cutting in the inner field, the efficient turning method which takes the least turning time is the "a" type turning method ($\Delta$-shaped turning method). 3. The width of the center field (W') changes by the length-width ratio (L/W) and width (W), W' is 9.0m in case that L/W is 2.5 and W is 30m. 4. The larger L/W and area of unit field (A) become, the more operation efficiency (E) increases, and the limits that E is affected signicantly by L/W is 2 to 3.5 and A is within 5,000$m^2$. within 5,000$m^2$.

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고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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쾌삭성 회주철의 개발 (Development of Free Machining Gray Cast Iron)

  • Furuya, Satoshi;Ozoe, Nobuaki
    • 한국주조공학회지
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    • 제42권3호
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    • pp.191-197
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    • 2022
  • This study aims to improve the machinability of gray cast irons in high speed cutting by using nonmetallic inclusions. In this research, small quantities of AL and Mg were added to conventional gray cast irons without influencing their mechanical characteristics and castability to investigate the effects of these nonmetallic inclusions in the gray cast irons on tool wear in high speed cutting. During the high speed turning of gray cast iron containing Al and Mg using a cermet tool, protective layers consisting of Al, Mg, Si, Mn, S and O were detected on the flank face and rake face of the tool, and flank and crater wear were significantly reduced compared to the turning of conventional gray cast iron and gray cast iron added with Al. The effect of inclusions on tool wear increased with increasing cutting speed, and flank and crater wear was the smallest at the cutting speed of 700m/min. Moreover, in face milling, the addition of Al and Mg drastically decreased the wear rate, and wear hardly progressed even in prolonged cutting length after initial wear. The amount of adhesion on tool faces increased as the cutting speed increased. This increase in cutting speed resulted in the formation of a thick protective layer and the reduction of tool wear. Furthermore, the addition of small amounts of Al and Mg prevented thermal cracks in the face milling of gray cast irons.

CNC 호브 릴리빙 선반의 CAM 시스템 개발 (Development of the CAMSsystem for CNC Hob Relieving Lathe)

  • 양희구;김석일;박천홍;류근수
    • 한국CDE학회논문집
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    • 제1권2호
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    • pp.150-157
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    • 1996
  • The hob is considered as an effective gear cutting tool for achieving the various gears such as spur gear, helical gear, worm gear and so on. To enhance the productivity and precision of hobs and the competitive ability of domestic CNC hob relieving lathes, a CAM system for CNC hob relieving lathe needs to be realized. In this study, the CAM system is developed based on the personal computer and C language. Besides the automatic generation of CNC data, the developed CAM system has the various capabilities related to the generation of tool path, the cutting simulation for verifying the generated CNC data and forecasting the cutting time, the DNC operation for communicating the CNC data with CNC controller by RS232C port, and the estimation of undercut length for verifying the hob cutting conditions.

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압전 세라믹을 이용한 평판유리의 절단 거동에 관한 연구 (A Study on Cutting Behavior of Plate Glass Using a Piezoelectric Ceramics Actuator)

  • 이강원;제태진;최성대;정선환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.249-250
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    • 2006
  • Recently FPD(Flat Panel Display) is used in various field to display enormous information. So cutting technique of flat panel display is needed for producing variety display merchandises. In present, cutting methods of flat panel glass includes breaking process. But this process occurs many glass particles. This glass particles are directly related badness of merchandise and falling productivity. In this paper, to cut front substrate glass of LCD and to get optimized cutting condition are tried fur eliminating breaking process with developed glass cutting machine using a Piezoelectric ceramics actuator. It is known that the vibration of Piezoelectric Ceramic have effect in crack proceeding through the analysis of fracture section.

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뽕나무 유합촉진 고조삽목에 관한 연구 I. 발근촉진제 농도가 발근생장에 미치는 영향 (Hardwood Cutting with Callusing in the Mulberry(Morus bombycis Koidz.) I. Effect of a Root-Promoting Substance with Different Concentrations on Root Formation)

  • 최승운;김호락
    • 한국잠사곤충학회지
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    • 제33권2호
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    • pp.63-67
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    • 1991
  • 뽕나무(품종:신광뽕) 고조삽목에 있어서 삽수를 NAA 농도를 달리하여 2주간 유합촉진한 후 온실에 삽목한 경우 농도에 따른 발아 및 발근생장에 미치는 영향을 알기 위하여 시험한 결과는 다음과 같다. 1. 삽수동아의 발아생장은 NAA 농도가 높아짐에 EK라 삽목후 10일까지는 억제되어 지연되었다. 그러나 유합촉진 2주후에는 150ppmrn를 제외하고는 93% 이상 대부분 발아되었다. 2. NAA 농도별 발근은 삽목 15일 후 높은 농도에서 비교적 높은 발근율을 나타내었으며 이후 어느 농도에서나 증가하여 35일 후에는 매우 높은 농도(150ppm)에서 낙해발생으로 인한 다소 낮은 발근율을 제외하고는 그 이상 농도에서 100%의 발근율을 나타내었다. 3. 평균 뿌리길이는 농도가 높아짐에 따라 적었으나 주당 뿌리수, 뿌리길이 및 무게는 50ppmrn가 가장 많았다.

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BIM 기반 형상코드를 이용한 내력벽 철근길이 자동 산정 기초 연구 (A Basic Study of Automatic Rebar Length Estimate Algorithm of Bearing Wall by Using BIM-Based Shape Codes Built in Revit)

  • 임지영;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 봄 학술논문 발표대회
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    • pp.79-80
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    • 2023
  • Reinforced concrete structures require large amounts of concrete and rebar in the construction stage. Rebar is a major resource for reinforced concrete structures, and generates more CO2 per unit weight than other materials. To solve this problem, it was confirmed that the cutting waste can be close to zero when the special length of the rebar is calculated in the drawing created after structural design. However, a system for automatically calculating the length of reinforcing bars to efficiently calculate the total amount of reinforcing bars has not been established. Therefore, the objective of this study is a basic study of automatic rebar length estimate algorithm of bearing wall by using BIM-based shape codes built in Revit. The bearing wall rebar can be automatically derived using the developed model. Furthermore, through applying the developed model to the construction field, it will greatly contribute to reducing greenhouse gas emissions by reducing rebar cutting waste.

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Experimental Investigation of Concave and Convex Micro-Textures for Improving Anti-Adhesion Property of Cutting Tool in Dry Finish Cutting

  • Kang, Zhengyang;Fu, Yonghong;Chen, Yun;Ji, Jinghu;Fu, Hao;Wang, Shulin;Li, Rui
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.583-591
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    • 2018
  • Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.