• 제목/요약/키워드: cutting experiment

검색결과 779건 처리시간 0.021초

비철금속의 절삭성 평가를 위한 카오스 시뮬레이터의 구축 (Construction of Chaos Simulator for Cutting Characteristics Evaluation of Non-Ferrous Metals)

  • 이종대;윤인식
    • 한국안전학회지
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    • 제18권3호
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    • pp.22-28
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    • 2003
  • This study proposes the construction of chaos simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as fled rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed chaos simulator in this study can be used for cutting characteristics evaluation of non-ferrous metals.

정면밀링에서 절삭력을 이용한 절입비와 절산력비의 실시간 추정 (On-line Simulaneous Identification of Immersion Ratio and Cutting Force Ratio using Cutting Forces in Face Milling)

  • 김명곤
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.91-98
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    • 2000
  • In this paper , presented is a method of on-line estimation of the radial immersion ratio and cutting force ratio using cutting force. When a tooth finishes sweeping, sudden drop of cutting forces occurs. These force drops are equal to the cutting forces that act on a single tooth at the swept angle of cut and can be obtained from cutting force signals in feed and crossfeed directions. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the swept angle of cut is a function of the swept angle of cut and the ratio of radial to tangential cutting force. In the research, it is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle. Therefore, the ratio of radial to tangential cutting force determined by just one preliminary experiment can be used regardless of the cutting conditions. Using the measured cutting forces, the radial immersion ratio is estimated along with the cutting force ratio at that immersion angle. Various experiments show that the radial immersion ratio and instantaneous ratio of the radial to tangential direction cutting force can be estimated by the proposed method very well.

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초지형태에 따른 적합한 이용방법의 비교에 관한 연구 (Comparative Studies of Optimum Utilization Methods by Pasture Types)

  • 이종경;조무환;윤세형;최선식;고서봉;서성
    • 한국초지조사료학회지
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    • 제15권1호
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    • pp.24-29
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    • 1995
  • This experiment was canied out to select the optimum utilization method by various pasture types at National Livestock Research Institute, Suwon in 1992 and 1993. Tne main plot was two pasture types. wfiich were mainly top-grass(orchardgrass dominated pasture) and mainly bottom-grass(perennial ryegrass dominated pasture), and the subplot was three pasture utilization methods (grazing, grazing after the 1st cutting, and alternate utilization of cutting and grazing). Average dry matter yields of pasture were not affected by pasture types, but there was significant difference(p <0.05) by pasture utilization methods. Daily DM production of pasture was increased with alternate utilization of cutting and grazing at two pasture types. Also, pasture availability is increased by mainly top grasses and alternate utilization of cutting and grazing. Soil phsical chracteristics are improved by alternate utilization of cutting and grazing. According to the results obtained from this experiment, it is suggested that alternate utilization of cutting and grazing is effective for dry matter yield, pasture availability and soil phsical characteristics regardless of pasture types in Korea.

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Co-Cr-Mo 합금의 선삭 가공 특성에 관한 연구 (A Study on the Machining Characteristics of Co-Cr-Mo Alloy in Turning Process)

  • 홍광표;조명우;최인준
    • Design & Manufacturing
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    • 제11권1호
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    • pp.50-54
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    • 2017
  • In this study, researches were conducted as follows. First, as the basic experiment, the cutting speed, feedrate, and the depth of cut were set as the process parameters, and by setting the surface roughness as the factor of measurement for each of the combinations, and the analysis about cutting tendency of the material was conducted by proceeding the turning process of Co-Cr-Mo alloy. Second, by setting the feature of the surface roughness according to the 'turning processing condition' that was confirmed in the previous experiment, and by applying the Taguchi Method, the conditions that influence the features of the surface roughness according to the 'turning processing condition' of Co-Cr-Mo was analyzed, and also by measuring the surface roughness according to each of the 'cutting conditions', the optimal processing condition was generated. As the result of analysis, it was possible to understand that the factor that mostly affects the surface roughness was the cutting speed, followed by the dept of cutting and transfer speed, and as for the optimal processing condition, it was possible to find that the cutting speed was 5,000rpm, and the depth of cut was 0.1mm, and the feedrate was 0.003mm/rev, and the value of the surface roughness at this point is $0.197{\mu}m$.

지상 LiDAR 자료의 절토량 산정 실험 (Experiment of Computation of Ground Cutting Volume Using Terrestrial LiDAR Data)

  • 김종화;편무욱;김상국;황연수;강남기
    • 대한공간정보학회지
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    • 제17권2호
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    • pp.11-17
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    • 2009
  • 지상라이다는 대용량 3차원 지형좌표의 획득이 가능하여 이를 활용한 터널계측, 시설물 변위 측정 등 각종 토목공사에서의 적용이 시도되고 있다. 본 실험에서는 토목 공사 공정 중 많은 시간과 자본은 필요로 하는 토공 과정 중 지상 라이다를 이용하여 절토량을 구하는 방법에 대해서 다루었다. 실험방법은 절토지역에 대하여 지상라이다 측량을 실시하고, 현황도, 계획평면도의 3D Cad 데이터와 획득한 라이다 자료를 비교하여 절토현황을 계산하였다. 사용된 라이다가 보유한 해상도별 절토량 계산 값들을 실험을 통해 비교하였다.

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티타늄의 에어로졸 건조 윤활(ADL) 가공에서 온도 및 표면거칠기 분석 (Analysis of Temperature and Surface Roughness in Aerosol Dry Lubrication (ADL) Machining for Titanium)

  • 한정식;정종윤
    • 산업경영시스템학회지
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    • 제45권4호
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    • pp.61-69
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    • 2022
  • The function of coolant in machining is to reduce the frictional force in the contact area in between the tool and the material, and to increase the precision by cooling the work-piece and the tool, to make the machining surface uniform, and to extend the tool life. However, cutting oil is harmful to the human body because it uses chlorine-based extreme pressure additives to cause environmental pollutants. In this study, the effect of cutting temperature and surface roughness of titanium alloy for medical purpose (Ti-6Al-7Nb) in eco-friendly ADL slot shape machining was investigated using the response surface analysis method. As the design of the experiment, three levels of cutting speed, feed rate, and depth of cut were designed and the experiment was conducted using the central composite planning method. The regression expressions of cutting temperature and surface roughness were respectively obtained as quadratic functions to obtain the minimum value and optimal cutting conditions. The values from this formula and the experimental values were compared. As a result, this study makes and establishes the basis to prevent environmental pollution caused by the use of coolant and to replace it with ADL (Aerosol Dry Lubricant) machining that uses a very small amount of vegetable oil with high pressure.

버어리종의 대말림 수확시기에 관한 연구 (The Studies on Harvesting Time of Stalk Cutting in Burley Tobacco)

  • 배성국;한철수;추홍구
    • 한국연초학회지
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    • 제14권2호
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    • pp.144-150
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    • 1992
  • This study was carried out to investigate the effect of yield and quality on the harvesting time and methods of stalk cutting in Burley Tobacco.3 harvesting methods and 4 harvesting times of stalk cutting were compared to priming. The yield and quality were high when cut the stalk after second priming in stalk curing. It was also desirable that cut the stalk after second priming in stalk curing. It was also desirable that cut the stalk on 30 days after topping for standard fertilization(N-P2O5-K2O= 17.5-17.5-35.0kg/10a) plot, and 30-35 days after topping for 30% increased fertilization.

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Abrasive Water-Jet 가공에서 공작물의 절단특성 (Cutting Characteristics of Workpiece Using Abrasive Water-Jet Machining)

  • 장현석;하만경;곽재섭;박후명;이상진;이기백
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.984-987
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    • 2002
  • Abrasive water-jet(AWJ) machining is a new cutting technology. The AWJ can cut various materials such as metal, glass and stone. However, the AWJ machining makes troubles including kerf, rounding and side taper. In this study, we investigated the correlation between parameters of abrasive water-jet machining and cutting characteristics. The machining parameters were the material thickness and the traverse speed. The experiment was conducted to cut the stainless steel(STS41) and the mild steel(SS41) specimens. The results of the experiment were presented as the relation between cutting conditions and troubles of a dimension error, a conner error, an uncut width and a kerf.

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초경드릴을 이용한 탄소섬유 에폭시 복합재료의 드릴링 특성에 있어 선단각의 영향 (Effects of the Point Angle on Drilling Characteristics Carbon Fiber Epoxy Composite Materials Using WC-drill Drilling)

  • 김형철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.85-91
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    • 1996
  • The drilling experiment of carbon fiber epoxy composite material with WC-drill has been done under the various cutting condition in order to minimize the problems occured in the material when being drilled. It has been comfirmed by a frequencyanalysis of the cutting force signals that the variation of cutting force resulted from the periodic variation of the angle between the rotating drill and the stacking angle of the carbon fiber. The drilling experiment has been done with several drills having different point angles and the drilling characteristics, like the effects such that change in the point angle influences the cutting force and the external surface condition, was evaluated.

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In-process Estimation of Radial Immersion Angle Using Cutting Force in Face Milling

  • Kwon, Won-Tae;Park, Deokki
    • Journal of Mechanical Science and Technology
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    • 제16권7호
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    • pp.873-881
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    • 2002
  • In this paper, a on-line estimation method of the radial immersion angle using cutting force is presented. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the immersion angle is a function of the immersion angle and the ratio of radial to tangential cutting force. It is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle, which implies that the ratio determined by one preliminary experiment can be used regardless of the cutting conditions for a given tool and workpiece material. Using the measured cutting force during machining and predetermined ratio, the radial immersion ratio is estimated in process. Various experimental results show that the proposed method works within 5% error range.